Ajay Rathod

Mechanical Engineer with over 25+ Years of Comprehensive Experience in Heavy Fabrication Industry at Top Management Level as Corporate QA/QC Manager / VP Technical years of experience in the areas of performing and managing the QA/QC activities, QA Procedures, QC procedure and Inspection, QMS, ASME, ISO, Saudi 9coms Assessment Audits and Quality Assurance for the Pressure Vessels, Tanks, Columns, Reactors, Skids, Modules, Heat Exchangers, Pressure Piping Spools, Cladding Piping Spools Overlay and Structural steel.

ASQ Certified Quality Manager. As a highly skilled and detail-focused professional with 25+ years of expertise in product quality assurance and validation, I am confident that I have the knowledge and skill set to allow me to contribute toward the success of your company. Able to cope in appositive and productive manner within high pressure environments expected in a large project an aggressive schedule. An accomplished professional experience in Projects, Engineering, Quality assurance in world-class Oil & Gas and Heavy Engineering companies. My background includes successfully managing teams, processes, and initiatives to drive continuous quality control efforts and improvements. Through my experience, I have collective a breadth of knowledge in program implementation, procedural development, and full regulatory compliance. Additionally, my proven success in training, coaching, and supervising QA teams positions me to make a significant and positive impact on your organization.

Establishes sound engineering policies and procedures to assure that the company supplies its customers with reliable products which are designed and manufactured according to specification, which are of consistent quality, and cost effective. Promotes the plant quality assurance approach as per management policy. Coordinates relations with certification organizations. 

• Excellent experience in Handled ASME audit for New Shop approval organization successful certification U, U1, S, R, PP independently. Handled ASME Certification audits.
• Saudi Aramco 9coms approval Shop Approval Audit approval for Steel structure, Skids, Piping, Cladding Tank, Cladding, Valve and Pressure Vessel.
• ISO 9001-2015, OSHAS, 45001-2018 & 14001-2015 for new Shop approval in hand good Experience in manufacturing industries organization successfully achieve certification. Excellent experience with Saudi Aramco Vendor approval ISO, 9coms and Manufacturing facility.
• Established QMS, IMS, ISO, ASME, API, new vendor as per ISO and API SpecQ1 and Saudi Aramco Assessment requirements. Implementation Quality management system through the organization. API shop approval (API Spec Q1, API 5LD) and Re-certification experience.
• Practical knowledge on Documentation and implementation of Integrated Management System — Quality Management System to ISO 9001; Environmental Management System to lS0 14001 and Occupational Health and Safety to OHAS 4500. IRCA Certified QMS and OSHAS Lead auditor. API internal Auditor as per QMS API Spec Q1 and API 5LD monogram Piping and Pipeline. Saudi Aramco approved Piping and Pipeline project.
• One decades of working experience involving any of the three management systems.
• Involve all relevant individuals in the IMS realization, advising and supporting the organization in identifying the appropriate processes needed for its QMS, define the relative importance and interaction of those processes and assist the organization in identifying documentation essential to ensure the effective planning, operation and control of its processes.
• Hand experience with Saudi Aramco Assessment Audit with SAVID CSD and QA assessor of CSD. ASME shop approval and Re-certification (U, U1, S, PP, S & R).
• Managed comprehensive QA initiatives, compliance concerns, audits, and operational processes and procedures within corporate guidelines. Lead quality control auditing and documentation in preparation for successful ISO 9001:2015, 45001-2018 and 14001-2015 certification. Developed IMS manual and procedure for the Organization.
• Recognized as chief point of contact for all customers regarding quality procedures and concerns. Oversaw QA team members to ensure full understanding of internal procedures and drive effective integration of processes.
• Demonstrate well knowledge about ASME, API SPecQ1, ISO 9K, 14K & 45K.
• Conduct Service and Assessment Audit of the Operation and QMS of the Organization. Establish New Organization as per API, ASME ISO standards and compliance the requirements for Organization.
• Close all the Punch point and external body Audit NCR, Observation and OFI with corrective Justification as per SIX sigma tools. Conduct the On Job training within the department for continual improvement. Monitoring and Mearing of the Organization operation activities weekly and conduct the surprise Audit.
• Practical knowledge on Documentation and implementation of Integrated Management System Quality Management System to ISO 9001-2015; Environmental Management System to lS0 14000 and Occupational Health and Safety to OHAS 45001-2018.
• Internal Audits of the lMS & following through with corrective actions. Training and creating lMS awareness through the company operations. Conduct the Supplier one many Audits for Subcontract and Place the order of the new Project.
• Six Sigma Yellow and Green belt conduct the internal training to improvement the department wise. Revision of the IMS Documents to meet latest lSO releases of the three management systems.
• Seminars & workshop trainings in fabrication, Manufacturing, ASME, QMS, ISO, API 5LD, API Spec Q1 weld overlay, HSE, EMS, Quality operating procedures and Quality Manufacturing Procedure

• Diploma in Mechanical Engineering 
• American Society for Quality Certified Manager 
• Qualified Auditor for ISO 9001, 14001 & 45001, Lead Auditor& Management Representative.

PMP Training completed