mahesh patil

Experienced CAE Lead Engineer with 10+ years in advanced FEA, simulation automation, and design validation across energy, automotive, and industrial sectors. Expert in ANSYS Mechanical, Workbench, SpaceClaim, and Python scripting, I deliver efficient, automated simulation workflows that accelerate product development and ensure robust engineering solutions.Skilled in structural, thermal, vibration, and fatigue analysis, I’ve led high-value projects including genset durability, hydrogen fuel cell optimization, and seismic/wind load assessments. I excel at turning complex simulation data into actionable insights—driving innovation, reliability, and product excellence.Let’s connect to collaborate on cutting-edge CAE and engineering solutions.

Experienced CAE/FEA Engineer with over 8 years in the simulation and validation of mechanical, thermal, and dynamic systems across leading global organizations. Skilled in advanced FEA using ANSYS, automation scripting, and supporting digital twin and product reliability initiatives.

• Johnson Controls (India) Pvt. Ltd. – Led structural, thermal, and dynamic FEA for HVAC and building technologies; implemented simulation process automation and mentored junior engineers.
• enAaka India Pvt. Ltd. – Managed FEA for green hydrogen fuel cell stacks, focusing on bolt-jointed structures, thermal analysis, and NPI vibration/fatigue studies.
• Kohler Power India Pvt. Ltd. – Delivered comprehensive FEA for generator sets and enclosures, conducting modal, harmonic, fatigue, and optimization analyses while streamlining workflows.
• ZF Steering Gear India Ltd. – Performed linear and nonlinear simulations for power steering assemblies, ensuring design compliance and feasibility.
• IDAC India Pvt. Ltd. – Supported FEA and CFD projects as an intern, validating generator and equipment components to industry standards.
  
  Proficient in ANSYS, HyperMesh, Python scripting, and collaborative engineering across energy, automotive, and building sectors.

M.Tech. (CAD/CAM)
Vellore Institute of Technology, Vellore, India | May 2016
Graduated with Distinction, CGPA: 8.39/10

B.E. Mechanical Engineering
SRTUMU University, Nanded, India | May 2013
Graduated with Distinction, 68%