Manojkumar A

Hello! This is Manojkumar A. I work as a Senior CFD engineer at TVS Motor Company Ltd. I have 4.6 years of eperience in Vehicle Thermal Management, flow thermal, heat transfer, External Aerodynamics, Cabin comfort HVAC, Aerothermal analysis and water wading simulation (Multi phase Models) for vehicle design optimisation.I carry out intricate analysis and provide excellent solutions for many projects requiring VOF, and morphing utilising the power flow tool with the aid of Starccm+ and other simulation tools.

Company Name: TVS Motor Company Ltd
Designation: CAE - CFD Engineer [07/2022 – Till Date]
 

Responsibilities:
Project: 2W, 3W & Cargo vehicles
➢ Geometry clean-up and pre-processing using Creo and in- house tools in Starccm+.
➢ Generation of computational mesh and Optimization for performing CFD analysis using standard commercial CFD tools.
➢ Expertise in CFD analysis of External Aerodynamics in full vehicle level model at steady / transient state condition.
➢ Underhood aerothermal analysis of 2-wheeler vehicle to optimize the cooling of engine oil temperature, rider comfortable in leg areas.
➢ Proficient in flow thermal and flow optimization modelling for the cooling system and electrical components to minimize the heat generated by enhanced airflow.
➢ Underhood transient analysis of vehicle in city traffic conditions and Key off or Hot soak simulations.
➢ Dual stream heat exchanger analysis for improving radiator performance in liquid cooled engines.
➢ Expertise in CHT analysis in component level such as CVT, Port flow, Brake disc Oil lubrication optimization, Induction system, Exhaust system & Cooling fan performance study.
➢ Cabin Comfort & Cabin flow analysis study for 3W Cargo vehicle.

➢ Underhood Water wading or Mud simulation for the vehicle by creating multiphase model using volume of fluid method.
➢ CAD Morphing using Power delta tool.
➢ Post-processing of the results to analysis the physics of the simulation and come up with efficient design optimization solutions.
➢ Involving in New Product Development (NPD) and Participation in vehicle level and subsystem level testing for CFD validation.
➢ Effectively communicate and collaborate with various stakeholders, ensuring their confidence in converting virtual solutions into practical, realizable designs.

Company Name: Tractors & Farm Equipment Limited (TAFE)
Designation: Intern [08/2021 - 06/2022]

Responsibilities:
Project: Enhancing the productivity of 4WD Front Axle by Lean Techniques
➢ Preparation for manufacturing and maintaining BOM
➢ Activity mapping, SWC & SWCD revisit.
➢ De bottle-necking, Line balancing & Layout designing.
➢ Designing & implementation of filling supply trolley

➢ Master’s Degree (Automotive Engineering) with CGPA 8.37 from Amrita School of Engineering in 2022
➢ Bachelor’s Degree (Mechanical Engineering) with CGPA 7.27 from SJB Institute of Technology in 2020