About Mohamed Asik A:
A result-oriented performer well versed in process design and implementing quality control, process excellence procedures with almost 5 years of experience as a Process Engineer in Powertrain assembly, machining & HT. Recognized consistently for performance excellence and contributions to success. Strengths in customization and analysis of process managing and execution.
Experience
Process Engineer – Powertrain & Heat Treatment (June 2021 – Present)
Segula Technologies, Chennai (On-Site: Renault Nissan Automotive India Pvt Ltd, Chennai)
Responsibilities:
Responsible for project implementation, designing and optimizing process of powertrain systems, including engines, transmissions, drivelines, and related components.
Involved in conducting feasibility studies, selecting appropriate technologies, and ensuring compliance with industry standards and regulations.
Involved in planning and executing tests to validate the performance, durability, and reliability of powertrain systems.
Involved in providing test procedures, analysing data, and collaborating with cross-functional teams to resolve any identified issues.
Involved in driving continuous improvement initiatives within the powertrain manufacturing process.
Identifying opportunities for process optimization, cost reduction, and quality enhancement, and implementing relevant strategies and technologies.
Responsible for collaborating with suppliers and overseeing the quality and delivery of powertrain components.
Involved in establishing and maintaining strong relationships with suppliers, conducting audits, and ensuring adherence to specifications and timelines.
Responsible for developing and implementing quality control processes to ensure that powertrain components meet the required standards and specifications.
Involved in conducting inspections, analysing data, and implementing corrective actions to address any quality issues.
Involved in analysing and improving the manufacturing and assembly processes for powertrain components.
Identifying bottlenecks, reducing waste, and implementing lean manufacturing principles to enhance efficiency and productivity.
Preparation and modification of Process Operation Sheet & Quality checking and control plans.
Ensuring various heat treatment operations like Pre-Heating, Carbo-Nitriding, Tempering & Normalizing.
Ensuring and supporting the process of Laser Welding & utilities for gears.
Analyse the furnace & machine health and the product for the heat treatment process by standard.
Increase part production quantity to achieve planned and full capacity, those steps qualified by several tests like
Repeatability test, HPD test, Ultrasonic test etc.
Management Tools – QRQC, QRQE & 4M
Process Monitoring Engineer – Heat Treatment (March 2019 – June 2021)
Autotech Industries India Pvt Ltd, Ambattur, Chennai
Clients: Cummins, JVS, DLW, MTU, Tata Motors, Scania, Volvo, Kirloskar, John-Deere etc.
Responsibilities:
Ensuring the processes of Heat Treatment goes as per PPL using SCADA.
Monitoring the processes and metallurgical report of heat as per the control plan and analysing time study to find problems on the process.
Evaluating field materials like Low carbon Steel alloys (SAE4140, SAE1020, 16MnCr5 etc.) to assess
compliance with established specifications.
Monitoring SCADA system for Problems and adjusted controls to maintain efficiency.
Maintaining process parameters, conducting quality Checks on output product.
Quality audits for QS 9000/TS16949 and CQI-9 as a special process audit.
Manage periodic maintenance of furnaces and their utilities and maintain the record.
Maintaining all testing records and ensure that the records are easily retrievable.
Approve the In-process datasheet report, inspection report and receiving the report.
Maintaining a safe healthy working environment on the shop floor, and maintaining records related to production, material movement, manpower, productivity for a line/shift.
Regular checking and information about working conditions and availability of spares.
Responsible for coordinating, monitoring, and tracking heat-treatment activities and well versed with PPAP and FMEA.
Review, control and maintain quality records and non-conformances and ensure their disposition along with corrective and preventive action.
Have knowledge and experience in the background of ISO 9001 along with data analysis and documentation.
Metallurgical Failure Investigation analysis for root cause identification, appropriate corrective & preventive actions.
Involved in raw materials testing and development/improvement of product/process and towards metallurgy and heat treatment quality.
Increase part production quantity to full furnace capacity, those steps qualified by several tests like 9-Pole test, MPT test, Eddy current test etc.
Education
Pondicherry Engineering College - Pondicherry - May 2018
Bachelor of Technology - Mechanical Engineering - 6.73 CGPA – 65.3%
SRV Boys Higher Secondary School - Rasipuram - March 2014
HSC - Physics, Chemistry, Mathematics, Computer Science, English, Tamil - 94.5%
Subramania Bharathi English High School - Pondicherry – April 2012
SSLC - Mathematics, Science, Social Science, English, Tamil - 94.8%
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