Omprakash Mohanty

I have 25 years of experience in executing oil and gas ,Refinery,  Power projects , ammonia and Hydrogen projects .

Started in last year

Passionate to deliver 

Project management 

OM PRAKASH MOHANTY (PMP)® 

EPC Project Management | Project Engineering | Techno-Commercial Expert

Seasoned PMP Certified Project Management professional with24 years of proven excellence in executing projects worth 10mn to 400mnEuro from Concept to Commissioning in a global environment. Rich experience in Project Management, site support for  Erection & Commissioning  with focus on Greenfield Refinery ,Ammonia and Hydrogen , Upstream & Downstream Oil& Gas project  including  Power Projects.

SUMMARY OF SKILLS 

• Mechanical Engineering professional with a diverse and multicultural experience in Project Management, Engineering Management, Delivery management of FEED, EP & EPC projects of various Mechanical equipment  & Process modules which includes, including  structure, piping, valves, vessel, instruments, free issued equipment and fabrication. Recycle Gas Compressors & Auxiliaries for Hydrocracker Units, Acid Flash export, gas compressor ,Injection gas compressor , Gas turbine, Steam turbine ,Crude oil pumps , Various OH & BB pumps for hydrocarbon services ,HRSG ,WHRB ,Cooling tower, Fuel gas skids etc.
• Experienced in handling various phases of the project by providing engineering support; design engineering; testing, operations & maintenance of Rotatory & Static Equipment; resource optimisation, quality, procurement and site administration matters.
• Skilled in monitoring project performance, performing project cost analysis, contract administration with focus on contracting strategy & claims management, monitoring cost & budget and implementing financial controls. Comprehensive knowledge of various international engineering API Codes and Shell DEPs.
• Proven capabilities in delivering complex engineering projects within stringent deadlines by efficiently handling techno-commercial matters, defining project-related strategic roadmaps, bid evaluation, detailed engineering and delivery management.
• Driven process improvements and streamlined the operational framework, championed change initiatives and led the entire gamut of people-centric practices as a team leader.

❒EXPERTISE IN

• Project Management, Engineering Management of FEED, EP & EPC projects.
• Delivery management Recycle Gas Compressors & Auxiliaries for Hydrocracker Units, Reciprocating Compressors & Auxiliaries for Continuous Catalytic Reformer Units and Reciprocating Compressors & Auxiliaries for Crude Distillation Unit& Continuous Catalytic Reformer Units
• Package management of HRSG, Pre and Post-treatment water plant , DM water ,Fire heaters, Boilers  WHRB
• Sour Gas Service for Acid, Flash, Export Gas & Injection Gas Compressor for Onshore Gas Processing Facility
• Steam Turbine Driven Pumps for Crude Distillation Unit, Hydrocarbon Pumps
• Gas Turbines & Steam Turbines above 100MWfor Utilities and Power Plants
• Lead Steam blowing, leak testing, Air blowing, chemical cleaning, alkali boil out, Acid pickling, Lube oil flushing and Pigging 
• Lead flange management, various BITR and CITR closure
• OEM Vendor coordination, Subcontract management, Claim & change order management 
• Lead Mechanical run test of compressor, Gas turbine, Steam turbine Hydrocarbon pump.
• Lead whole start up and commissioning of rotating and static equipment.
• Interface with Electrical, Instrument team to solve various commissioning-related issue.

❒NOTEWORTHY HIGHLIGHTS (ACROSS THE CAREER)

• Successfully completed and ensured on-time delivery of rotating equipment’s and mechanical packages for KNPC refinery projects. 
• Completed DR/HAZOP/SIL/30%/60%/90% Model Review for Acid/Flash/Export Gas Compressor Package & Refrigeration Package worth 110mn Euro for Rabab Harweel project within the agreed schedule and budget. 
• Ensured effective monitoring and control of the project within the stipulated budgetary propositions and as per the schedule, involved in claims management efficiently and successfully managed the contractual requirements for ensuring seamless completion of the projects.
• Commissioned all the rotating equipment and mechanical piping system, Refractory dry out, within budget and contractual schedule. 
• Managed the end-to-end responsibilities for successfully delivering 400 MW Single Shaft SGT400F Combine Cycle Power Plant &Centrifugal Compressors Project, Malzience, Slovakia in just 24 months.
• Provided strategic leadership and direction for executing several mission-critical projects; turned around underperforming projects into high-performing ones. 
• Delivered the compressors within the agreed timelines and budget by way of close monitoring of the manufacturing processes and implementing project risk mitigation strategies for addressing manufacturing defects. 
• Evaluate suppliers as per the Integrated management system ISO system and develop local vendors to supply globally 

❒EMPLOYMENT HISTORY

Topsoe ,New Delhi ,India | Project Manager for Hardware & Licensing  Nov-21 till date

Petrofac LLC, Sharjah, UAE| Principal Project Engineer | since May’ 15

Siemens Ltd., Gurgaon, India| Senior Manager (Project Management) | Dec’ 12 – May’ 15

Siemens AG, Erlangen, Germany | Manager (Project Execution) | Jan’ 09 – Dec’ 12

Siemens Ltd., Gurgaon | Manager Engineering | Mar’ 05 – Jan’ 09

Jindal Power Ltd., New Delhi, India | Deputy Manager (Projects) | Jan’ 04 – Mar’ 05

Larsen & Toubro, Baroda, Gujarat | Executive (Projects) | May’ 01- Mar’ 04

Monnet Power & Madras Aluminium Company, Mettur, Tamil Nadu | Shift In-Charge | May’ 97 – Mar’ 01

Project Management

• Managed the end-to-end project related responsibilities efficiently by being involved in coordination activities for various projects by leading a team of 50 (direct and indirect members); defining & managing project scope, budget, schedules, and resource allocation. 
• Spearheaded bid-evaluation, detail engineering, delivery management, and commissioning till final acceptance; managed mechanical packages like Compressors, Gas Turbines, HRSG, Water treatment plant ,Boiler , DM water plant , Cooling water system, Fire heaters   Steam Turbines, Hydrocarbon Pumps Pressure Vessels, Process modules, incl structure, piping, valves, instruments, free issued equipment and fabrication. Reciprocating Compressors, Screw Compressors Line Pipe, Process Equipment, Electrical and Instrumentation, Flow Lines and all assigned Engineered Packages. 
• Met the financial objectives by providing accurate project-related forecasts, conducting project feasibility analysis and ROI study followed by preparing respective reports for further analysis by the top management. 
• Identified the areas for improvement and plugged in the loopholes, pitched the ideas to top management while evaluating vendors’ performance and cost pertaining while leading the execution of various mechanical packages. Participated in project review meetings for evaluating project progress and providing technical inputs. 
• Demonstrated techno-commercial brilliance by coordinating with the suppliers for techno-commercial discussions, taking care of tender/ contract documents, and cost estimates, including billing, variation/deviation proposals and claims management.
• Resolved various technical issues by acting as a primary point of contact related to packages and preparing & approving various TQ and concessions from clients and PMC. 
• Ensured compliance with HSE guidelines and promoted a safe as well as a compliant environment by formulating and implementing HSE policies and ensuring that the company guidelines on HSE are passed on to & adhered to by the supplier.
• Implemented rigorous quality control plan & procedures, ISO or similar systems; approved various quality plans WPS, FQP and ITP for various mechanical packages. Conducted internal & external audits; evaluated project risks and customer satisfaction impacts. 

Design Engineering

• Reviewed vendor drawings, and facilitated interdisciplinary discussions to complete the review of drawings & documents for packages like Gas turbine, steam turbine, centrifugal compressors, Reciprocating compressors, Hydrocarbon pumps, EOT cranes, Water treatment plant, Cooling tower, Cooling water pumps, piping and valves.
• Developed and reviewed Mechanical Data Sheets (MDS) and held technical discussion with various disciplines for enquiry specification. 
• Reviewed drawings of other disciplines like piping stress analysis, support engineering, piping nozzle load. Reviewed selection of variable spring hanger & constant spring hanger for piping connected to equipment; control narrative and function logic diagram, cause and effect for package equipment’s; piping and plant layout general arrangement drawings. 
• Performed Design reviews 30%, 60% & 90% Model Review, HAZOP, SIL Studies. Attended Factory Acceptance Test (FAT) and Site Acceptance Test (SAT).

Commissioning & Operation Maintenance 

• Managed the entire gamut of O&M functions and commissioning; planned & implemented maintenance strategies, and budgets, applied cost-saving measures, and maintenance schedules with resource allocation for optimum output and improved the availability/ reliability of the systems. 
• Enhanced operational efficiencies through efficient troubleshooting and ensured smooth operations of plant.

Revenue Growth and Process Improvement Strategies

• Enhanced revenue growth opportunities and drove process improvement strategies for realizing the business goals. 

❒ACADEMIC CREDENTIALS

• MBA (Finance & International Business) from I.P University, New Delhi, India in 2015
• P.G. Diploma in Thermal Engineering from National Power Training Institute, Nagpur, Ministry of Power, India in 1999
• BE Hons. Mechanical (Industrial & Production) Engineering from Orissa Engineering College, Utkal University Bhubaneswar, India in 1997

❒PROFESSIONAL ENHANCEMENTS

• PMP Certified  by PMI 
• PM Siemens 
• Certified Lead Auditor for ISO14000, 9000 & OHSAS18001 by DNV, India
• NDE Level II Qualified
• License Holder (from Ministry of

Energy, Government of India)to operate100MW or above rotating equipment’s

• Professional Membership of PMI Chapters 

❒IT SKILLS

• CAESAR II, PDS, SPR , SP3D Design Platform, Primavera 6, MS Office and AutoCAD, SAP, Petropcs , Petrocept Dc

 ❒ PERSONAL DETAILS

• Date of th:15th February 1975 | Languages Known: English, Hindi, Oriya & German
• Address: Flat No.H-401, GPL Eden Heights Sector-70, Gurgaon ,India 
• Passport Number: Z4826779; Valid Till 2028 | Visa Status: UAE / Kuwait (Expired)
• | Driving License: Indian

❒ANNEXURES

INTERNATIONAL EPC PROJECTS 

• Haifa chemicals ammonia plant ,Israel, Licensing ,catalyst BEDP and secondary reformer burner and reformer packages . 
• Numaligrah refinery supply of 10Mn hardware packages for Hydrogen plant 
• Moscow refinery  BEDP , supply of HTER  for Hydrogen projects SMR technology .-12mn Euro
• Clean fuels KNPC Refinery Project, Kuwait (EPC); Client: Kuwait National Petroleum Company, Kuwait; Project Value: US $3.7 Billion - leading a joint venture with Samsung Engineering Co. Ltd. and CB&I Netherland BV
• Rabab Harweel Integrated Project, Oman (EPC); Client: Petroleum Development Oman; Project Value: US $1.25 Billion USD
• SHUWEIWT 2 Power and Water Projects (EPC); Client- ADWA, Abu Dhabi; Project Value: 1.3 Billion USD
• Malzience Slovakia Energy (EPC); Client- Government of Slovakia; EPC Project Value: 400 Million EURO
• Deir Ali (EPC); Client- Syrian Arab Republic Ministry of Electricity; EPC Project Value: 700 Million USD
• Indian Oil Corporation Panipat Refinery (EPC); Client: Indian Oil; EPC Project Value: 500 Million USD
• Torrent Energy Limited (EPC); Client: Torrent Limited; Project Value: 1.2 Billion
• Jindal Power Limited (EPC); Client: Jindal Power Limited; EPC Project Value: 1.8 Billion USD

MAJOR SUPPLIERS MANAGED

• ITT reformers and fire heaters vendors ,Huartey fire heaters  ,,Isgec
• H. Butting , germany  & Walter tostoe romania,  welders denmark ,weldtech , Olsen metals 
• Gas Turbine, Steam Turbine, Compressors, Pumps - Siemens, Baker Hughes ,GE, BHEL, Man Turbo Diesel, Wier & Sinergia
• Boilers/ HRSG - Ansaldo, NEM, BHEL & Doosan 
• Water Treatment Plant - ION Exchange, Doshi Ion, GE Water & Degremont
• Piping, Valve - Seonghwa, VAM & DEE Development 
• EOT Cranes - ElectroMech, Terrex, Kone Cranes from 10 Ton to 400 Ton capacity 
• Fuel Gas System - Bilfinger Rotating & EEE Anlagenbau
• Cooling Towers & ACC - Gammon, Jord, GEA & SPX
• Reciprocating Compressor – SAID & NEA 
• Refrigeration - Mayekawa, Roots Cooling, Blue Star & Voltas 
• Crane - Kone Carne, ElectroMech, Mukund, Anupam, Terex & Zoomilion
• Consultant - Wood Group, WorleyParsons, Saipem, DCPL, Fistner, Mott Mac, Sargent Lundy, Black and Vetch