RAJESH YADAV

Offering 26 years +of manufacturing, Injection Moulding. Abilities in heading various disciplines like Injection Moulding, Production, Planning, Maintenance, Quality, Manufacturing Operations and Quality. A change agent skilled in repositioning organizations to achieve operational and manufacturing excellence. Adept at implementing work process, standards & systems to improve manufacturing performance in sustainable way. Proven abilities to enhance production process operations; optimize resource & capacity utilization; escalate productivity & operational efficiencies while curtailing costs & expenses.

Proven abilities in managing technically advanced, cost-efficient, state of the art production systems and processes. An enterprising leader with abilities in leading multi-skilled motivated teams to achieve organizational goals / objectives by using the industry best practices.

Present Organisation -Since 3rd July 020- LEMEI PLASTIC MANUFACTURING Pvt. Ltd,    B6 ECOTECH-1 EXTENTION GREATER NOIDA U.P -201310

 Role: Since 3rd July.020 to March.022 – Production head                                                                                                Since April.022 to till date - Technical head Plastic division

LEMEI PLASTIC: - It is a Chinese firm & one of the leading manufacturer and supplier of Thermoplastic Injection Moulded cell phone component for VIVO, LAVA & SHIHAI Turn over about 1,000 crores & having about 2,000 Employees                                                                                                          

Machine Availability : -  49 -Injection Moulding Machine from 170  to 230 Tons make TOYO,HAITIAN & SUMITOMO

Tool Room – CNC(MORI SEIKI), CNC EDM(SODIK), Wire cut ( SODIC)

Raw Material Processing; -   Various grade of PC, Nylon6,TPU &ABS

Responsibilities

• Ensure daily production as per target
• Monthly budget making and controlling
• Ensure daily smooth supply to customer
• Preventive and Break down maintenance of machines, mould and utilities
• Quality assurance
• Customer Complain Analysis and resolution
•  Resource planning 
• Production Planning
• Wastage Control
• Man power planning and utilisation
• System and SOP Preparation and its compliances
• 5S and Training

Jan.17 to 30 June. 021 –TECHNO PLAST – PLOT NO.5,SECTOR 15, IMT BAWAL REWARI

 As MANUFACTURING HEAD

An TS -16949-2009 MARUTI GREEN FIELD Certified Company

TECHNO PLAST: -Company is one of the leading manufacturer and supplier of Thermoplastic Injection Moulded AUTO component for MARUTI, HERO MOTORS & HONDA 

Machine Availability: - Injection Moulding Machine from 60 to 250 Tons make Super Master & Toshiba

Raw Material Processing; -   Various grade of PP, Nylon6, Nylon66, POM, ABS, PC

Responsibilities

• Ensure entire safety of all employees 
• Lead and motivate all subordinates to fulfill schedules, improve control costs and quality.
• Ensure to promote atmosphere allowing them to use best of their skills.
• Conduct routine audits of equipment’s and schedules.
• Customer Complain Analysis and resolution
•  Resource planning 
• Production Planning
• Design and change facilities and production line along with assist function areas regularly to reduce space and waste.
• Tier 2 Control
• System and SOP Preparation and its compliances
• Involve in development plus administration of rewards program apt for high achievers.

March’01 –Jan.17 Moser Bear India Ltd., NOIDA

Worked as  Manager (Injection Molding) Since Oct.2008

An ISO 9001,ISO 14001, OHSAS 18001 and  SA 8000 certified company

About Moser Bear India Ltd: - Would second highest manufacture in storage media like CD-R, DVD-R, BDR

PV System and Pen drive. Having 3000 core turn over

Machine Handled:-  Netstal -60 Ton, JSW – 40T To 800 ton, Summitomo -35 Ton, Robot –Yushin JAPAN & NSK GRERMONY.

Working Detail in Moser Baer:-

Worked As Head (Manager ) of IMM since Sept.2014 to Oct.2017

Worked As Hall In charge ( Dy. Mgr.) of IMM since July 2010 – Aug 2014

Worked As Area In charge ( Asst. Mgr.) of IMM since Sept.2008 to July.2010

Worked as Shift In charge ( Sr. Engr.) of IMM process since Oct.2005 to Sept.2008

Worked as Module In charge ( Engr.) of IMM process since March.2001 to Oct.2005

Significant Highlights

• Achieving production target, yield and CRDT as per Monthly and ABP plan
• Responsibility of production, Process and maintenance of injection moulding of Netstal and JSW
• Control down grading PPM and Wastage
•  Responsibility of Preventing , Proactive and break down of machines and Mould
• Process improvement and development
• Optimum utilisation of resources.
• Co Ordination to ISO, Safety, TQM and QIT team
• Establishing quality standards and tools, implementing stringent quality control systems viz 7QC tools, 
• Establishing standards, testing inspection method & monitoring system to assure conformance to requirements &continuous improvements.
• Preparation of MIS and SOP& ensure compliance of SOP and system.
• Resolution of customer complain
• People  development
• Training and OJT

Achievement:-

• Completed Six Sigma green belt Project of C.T Reduction in Non OEM fom 4.5 Sec to 4.30 Sec ( Cost reduction project ) applying DMAIC saving 55.00 lacs annual
• Disc Weight reduction apply DMAIC
• Stabilise the plant for production after shifting.
• Implementing the TPM concept

From 1999 to 2001- Supreme Industries limited  as a Shift i/c Molding

About Supreme Industries L.T.D: - Leader in manufacture of Auto component, Fridge A.C component for L.G, Chairs & crates & mouldd components for Modi Xerox .

Machine Handed -    Windser ( 30T to 650T ), ITALTECH ( 800 T & 1100 T), SUPER MASTER 850T, TOSHIBA -1200T, GAS ASST. Moulding of Butten Field

Significant Highlight

•  Look after Injection moulding  machine of Windser , Italtech, Super Master & Toshiba Injection Moulding machine
• Look after the production planning and control of Injection moulding machine 
• Preventive and break down of machine
• Wastage control
• Plastic Material handling like, PC,PE,PVC PP,ABS,HIPS,SAN
• Trial of new  mould
• Run multi cavity mould
• Handling assembly section
• Ensured the quality product
• ISO Documentation & system adherence

From 1998 to 1999 –D.L.J,M HOSERY COMPLEX  NOIDA Engineer

D.L.J.M  is organised to produce Auto Components for Yamaha & Dawoo MOTORS  Machine Handed – JSW EII (80T - 500T ) 

Blow moulding of RAN SONS (05 L)                               

• Worked as a Production Engineer dealing shop floor, which includes raw Material store, Grinding Section
•  

From 1996-1998- Vimal Moulders India Limited Gurgaon

1. Key Responsibility 

Worked as a Engineer   in  Injection Molding & paint Shop- floor, which includes raw Material store, Grinding Section, Humidity and  final Packing of Product.

Troubleshooting at each stage of manufacturing

   3 –Years (6-Semester) Diploma in Plastic Technology from IERT, Allahabad (with Honours)