Saswat Kumar Mohapatra

At this moment, I am looking for a senior plant operation, production management  profile in a well-established chemical, fmcg, process manufacturing organization, where I can utilize my skills, experience & knowledge, continue to learn, take an additional responsibilities and challenges and contribute as much as I can. Where my contribution, effort is also recognized by the organization,

Dear Sir / Madam,

Please go through the attached CV for your kind consideration.

I am a plant Operation & Production Management Professional with 22  years’ experience in Chemical & FMCG Industries. I am associated with SM Group as a Plant Head General Manager Operation for 7.5 Years, Before that I was at Fena Pvt limited as a production manager for 4 yrs 2 months, Henkel teroson india limited as a senior production cum process engineer for 2 years, also at fena delhi for 8 yrs 8 months as a production in charge.

As a Head plant operation in SM Group I am taking care the entire plant operation, Fully responsible for plant production activities, Productivity Improvement, Plant Process & System improvement, Factory all resources planning including (production, dispatch, Manpower, material, power), Responsible for Plant all operational related losses & Factory overall factory operational costing, Responsible for Material consumption, Maintaining Minimum inventory, Material variance, Vendor development, rate negotiation, Responsible for Factory overall quality as per standard parameter, plant internal, R & D and ISO Audit, zero customer complaint, Successive material delivery, Responsible for Plant all type of regular, preventive, periodic maintenance, servicing and their modification & development, Power consumption, Plant Logistics, Plant Administration and manpower control, Skill development training, Ensuring Plant safety, Safety Hazard Control. Factory Lasioning, Renewal of factory compliances, Factory related project

ü  Total Experience: 22.5  Yrs Exp in FMCG, Chemical Industry (Out of Which 7.5 Years as a Plant Head, General Manager)

ü  Industry Type: 

Ø  SM Group – Chemical, Steel Industries (For 7.5 Years Working As a Plant Head General manager Operation) 

Ø  Fena – FMCG & Chemical Industries (For 13 Years) As a Production Manager

Ø  Henkel – Chemical & FMCG Industries ( For 2 Years ) As a Senior Production Cum Process Engineer

ü  Contribution during Plant Head: Complete Two Green Field Project( SM Group, Gouripur & Fena Changsari  Plant ) , Reduced plant Operating Cost to 10%,  Improving Gouripur Plant Capacity Improvement(60% to 74%), Factory Operational Losses Control (2.5% to .05%), Minimize Power Cost Per Unit(16.79 to 14.71), Productivity Improvement , ISO 9001 Implementation in SM Group and System & Process development, Minimizations of Customer complain & 100% Customer satisfaction during delivery

ü  Designation: General Manager, Head Plant Operation

ü  Company Turnover: 2500 Cores

ü  The volume of the Company: 65000 MT Per Annum.

ü  Team Size: On Roll: 650 No’s 

ü  Reporting To: Vice President Operation

ü  Reporters: 14 Members (Production Head, Maintenance Head, Quality Head, Logistics & Supply Chain Head, HR & Admin Head, Commercial Head, Store Head of Both Assam and Meghalaya Unit)

ü  Education: B Tech Chemical, MBA in Operation

ü  Current CTC: 27.79  Lakhs Per Annum  Fixed

ü  Expected CTC: Negotiable (As Per Company Norms ) 

ü  No of Plant handling: 2 No’s 

ü  |No of Multiple product Handling: 11 No’s

ü  |No of Green Field Project Set Up = 2 No’s ( Both in Assam )

ü  Location: Guwahati, Assam

ü  Relocation: No issue

ü  Notice period: 3 Month As Per Company Norms ( Can be Negotiable)

ü  Language Efficiency: English, Hindi, Odia

ü  Reason for change: Higher Job responsibilities & challenges, Career Growth  

I am eagerly waiting for your response.  It would be a pleasure if I can hear back from you regarding my job application. 

Best Regards, 

Saswat Kumar Mohapatra 

Mobile No: +91- 6000518906 | +91-7086020145 |+91-8638180791                                                                                 

• Dynamic, Result-oriented Business Leader with 22 years of experience in Chemical & FMCG industries and impressive success in consistently increasing business turnover YOY by re-organizing business direction and through strategic initiatives & cost control measures  at the Plant.
• Excellence in managing entire plant functions right from setting up the plant from scratch, recruiting right talents for the job, streamlining production operation, increasing the productivity, designing the production & raw material procurement planning, process rejection,  minimizing power & fuel consumption & yield losses.
• Excellent in planning and effectuating preventive shutdown, breakdown and predictive maintenance schedules of machines and equipment to ensure zero/minimum breakdown as well as machinery/equipment increase uptime and equipment reliability.
• A Principle Executive ‘Point of Contact’ for the team with responsibility of providing overall leadership and direction for all plant operations to continuously improve results in safety, quality, service, budget and cost performance.
• Excellent track record of setting-up plants from scratch and turning around performance of underperforming production units into high performing units and on time implementation of projects under cost parameters; established state-of-the-art and FENA Guwahati manufacturing unit installation and Assam Manufacturing Unit project at SM Group, Gouripur.
• An asset to the organization with impressive skills in reducing the cost by integrating operations with lesser operating time into existing operations and by replacing labor-intense processes.
• Excellence in leading successful completion of projects with focus on streamlining material management & mobilization, machine & manpower management; expertise in project management from planning till execution for various projects for successful production.
• Leveraged knowledge of Quality Improvement and Manufacturing Excellence Tools & Techniques like SAP, 5S, Kaizen, ISO-9001:2015 and TS 16949; skilled in implementing process improvement across various project processes to reduce rejection levels & cost and ensure high quality standards of project execution.
• Expertise in taking corrective action for any negative trendsrelated to product quality, customer service, capacity, lead time, labour efficiency, space, utilization, yield, and business processes effectiveness.
• Proven capabilities in developing strategies for managing the production processes by initiating modifications for lowering rejection rate, realizing operational efficiencies, controlling variability, losses costs and reducing the cycle-time and optimizing resources.
• Skilled at strategizing and implementing processes modifications to enhance operational efficiency; formulated SOPs of the processes, developed plant facilities, layout & re-drafted master plan.
• Inclusive leader ensuring sustainable growth in productivity, profitability and steering the annual budget planning, cost efficiency in the plant along with optimum usage of fuel and energy.