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Shahul Abdul

Shahul Abdul

Lead Instrument & Control Engineer

Engineering / Architecture

Chennai, Chennai district

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Services provided

With over 15+ years of experience in industrial processes, automation, instrumentation, engineering, panel testing, and commissioning, I am a seasoned Instrumentation & Control Engineer. I possess proficiency in all aspects of project development, engineering, implementation, and commissioning of diverse control systems, prioritizing safety in operations. Throughout my career, I have successfully managed various product lines, including metering, chemical injection skids, WHCP (Wellhead Control Panel), HPU (Hydraulic Power Unit), solar systems, and test bays.

Approximate rate: $25 per hour

Experience

PROFESSIONAL EXPERIENCE Principle Engineer Proserv - Chennai, IN Mar 2016 - Feb 2023 Oil & Gas Effectively defines and oversees all project aspects, such as scope, procurement, budget, financial forecasting, and scheduling. Diligently monitors work activities according to the schedule, ensuring timely completion. Skillfully manages project design change requests and initiates variation orders for clients. Demonstrates leadership by supporting and leading proposal efforts for sales opportunities, from bid approval to project handover. This includes developing the technical concept, cost calculation, and technical proposal. Prepare, review, and approve various control system documents, including System Architecture, IO List, Control Narrative, Cause & Effect (C&E) Diagram, Instrument Datasheet, Alarm & Trip Schedule, Functional Design Specification (FDS), and Operation & Maintenance Manual. Review and approve PLC wiring drawings, as well as designs for motor control panels such as Star-Delta Starter Panels and DOL Starter Panels. Review and approve project drawings for WHCP (Wellhead Control Panel), HPU (Hydraulic Power Unit), TUTU (Topside Umbilical Test Unit), and CIU (Chemical Injection Unit), including P&ID (Piping and Instrumentation Diagram), General Arrangement (GA) Drawings, Interconnection JB (Junction Box) wiring drawing, and LCP (Local Control Panel) wiring drawing. Prepare, review, and approve the material takeoff for the complete project scope on the Instrumentation & Electrical side. Contribute to all safety design processes, including HAZOP (Hazard and Operability Study), SIL (Safety Integrity Level) Classification, and Safety Lifecycle. Provided expert technical assistance and guidance across all stages of the project cycle, including engineering, manufacturing, testing, commissioning, and service. Played a key role in ensuring seamless coordination and effective communication between different teams involved in the project. Plant Engineer Tech Block - Ajman, AE Jan 2015 - Feb 2016 Manufacturing Strategizing preventive and corrective maintenance plans to ensure uninterrupted plant operations. Planning and scheduling production activities to optimize efficiency. Effectively managing resources for a smooth workflow. Ensuring proper inventory maintenance and control. Expertly troubleshooting and resolving plant shutdown issues. Establishing an efficient training system for new operators and technicians to operate the plant effectively. Compiling reports and developing budget plans for informed decision-making. Systems Engineer Alderley - Dammam, SA Jun 2013 - May 2014 Oil & Gas Prepare comprehensive technical documents including Functional Design Specifications, Operation & Maintenance Manuals, IO Lists, Acceptance Test Manuals, Alarm Lists, Cause & Effect diagrams, and other project-related documentation. Configure Flow Computer Omni 6000 for optimal performance. Select and configure PLC hardware for project requirements. Perform on-site modifications to PLC programs during commissioning and service. Develop an integrated simulation panel for thorough testing of complete metering skids using a unified platform. Create detailed wiring drawings for PLC and electrical systems. Conduct testing and commissioning of AUMA - Flow control valves, ROTARY-MOV (Motor Operated Valves), PT (Pressure Transmitters), and LT (Level Transmitters). Configure communication protocols such as Modbus, RS232, and Ethernet for seamless data exchange. Field Service Engineer GE Energy - Chennai, IN Feb 2011 - Mar 2013 Metals Design, develop, test, troubleshoot, and debug control system applications. Ensure smooth implementation and testing of the system at client locations. Prepare control system design specifications, operation & maintenance manuals, and test plans. Provide post-implementation support, enhancements, and maintenance services to clients. Lead the team in conducting inspections, testing, Factory Acceptance Testing (FAT), commissioning, and production support for automation activities in the metal industries. Establish communication platforms within the plant based on project architecture. Develop and modify PLC programs in the process plant as per client requirements. Perform PID tuning for control valves to ensure smooth plant operation. Configure and monitor critical process data using IBA systems for process improvements. Configure communication protocols such as Modbus, Profibus, Ethernet, and Ether CAT for seamless data communication. Supervisor Instrumentation EMCO - Doha, QA Jan 2010 - Feb 2011 Maintenance Strategize and implement preventive and corrective actions for all instruments. Troubleshoot critical problems and provide technical guidance to the team. Prepare and maintain weekly maintenance schedules and weekly shutdown plans Ensure all statutory maintenance and testing is carried out to the relevant standards and accurately recorded in the maintenance logs Control Engineer Electro Concepts - Dubai, AE Aug 2008 - Dec 2009 Oil & Gas Develop and modify PLC programs to meet application requirements. Design and customize configuration graphic screens using SCADA platforms. Design PLC control panels and conduct thorough system testing for seamless operation. Configure communication protocols such as Ethernet and ControlNet to ensure effective data exchange. Prepare comprehensive technical documents including Functional Design Specifications, IO Lists, and Operation & Maintenance manuals for control system applications within the project. Maintenance Engineer Eurocot Windmills - Nagercoil, IN May 2007 - Jul 2008 Renewable Strategize and implement preventive and corrective actions for all instruments and electrical equipment. Assume overall responsibility for erection, installation, and pre-commissioning activities.

Education

EDUCATION Instrumentation & Control Engineer Anna University Apr 2003 - Apr 2007 / Chennai, IN

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