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Swapnil Bachhav

Swapnil Bachhav

Process Excellence | Quality Manger
Mumbai, Maharashtra

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About Swapnil Bachhav:

A result oriented quality professional with more than 7 years of experience in Manufacturing Quality and Mechanical Engineering graduated from University of Mumbai. I am Exemplar Global Certified Lean Six Sigma Black Belt & CQI/IRCA approved ISO 9001:2015 Lead Auditor. Additionally, I am well versed with Core Quality Tools as well as Seven Quality Tools. Also, I have sound knowledge of manufacturing processes like Metal Fabrication, Pre-Treatment, Phosphating & Powder Coating.

Experience

Process & Quality Manager                                                                                            Jan 2023 - Present

Polco Creations Pvt. Ltd. | Thane, India

Specialized in manufacturing of all types of protection cover specially Car/Bike cover to major OEMs like Maruti, VW, SKODA, Honda, etc.

  • Lead ongoing projects, including IATF 16949 Certification for Automotive Customers, EcoVadis Certification for Sustainability and ensuring it's effective planning, execution, and timely completion
  • Manage team of Quality Engineers, providing training, guidance, and support for their regular activities
  • Utilize Quality Tools and Data Analysis to carefully examine customer complaints, then lead execution of Corrective and Preventative actions (CAPA) till resolution
  • Prepare, modify, and maintain system documents to ensure compliance with quality standards and regulatory requirements
  • Handle customer audits and conduct internal process as well as system audits to assess compliance and identify areas for improvement
  • Drive process improvement initiatives at various stages of production, leveraging methodologies such as Lean and Six Sigma to optimize efficiency, reduce waste to meet quality requirements and delivery defect free products

Senior Supplier Quality Engineer | Sheet Metal Specialist                                      Jul 2021 - Jan 2023

Vertiv Energy Pvt. Ltd. | Thane, India

MNC formally known as Emerson Network Pvt Ltd having headquarters in USA providing solutions for Data centers, DC power systems, UPS, ODUs, Thermal management, etc.

  • Conduct Supplier Audits for Qualification, Evaluation & Re-evaluation
  • Analyze Audit Results to formulate, prioritize, and implement Corrective Actions and Supplier Development Action Plans, continuously enhancing Supplier Performance
  • Lead and drive Supplier Quality activities, including PPAP and CAPA, while spearheading Continuous Improvement Projects
  • Identify Supplier Quality Issues through Pareto analysis, apply Root Cause Analysis (RCA) in A3 format, and provide solutions that meet stakeholder expectations and enhance end-user Customer Satisfaction
  • Guide Suppliers in utilization of Advanced Quality Tools and Problem-Solving Methodologies
  • Support establishment and implementation of standardized Best Practices, Processes, and Procedures across Suppliers
  • Monitor Supplier PPM (Parts per Million), Supplier Cost Recovery, and ensure prompt closure of CAPAs

Senior Quality Engineer                                                                                                Jun 2020 - Jun 2021

Polco Creations Pvt. Ltd. | Thane, India

Specialized in manufacturing of all types of protection cover specially Car/Bike cover to major OEMs like Maruti, VW, SKODA, Honda, etc.

  • Prepare and maintain process-related documents such as PFD, Control Plan, FMEA, Procedures, WIs, etc
  • Analyze rejections in terms of defects, parts, and processes using Pareto analysis and monitor rework, repair, and scrap materials
  • Oversee and coordinate New Product Development activities from project kick-off to product launch
  • Conduct audits of systems, processes, and products, including customer audits
  • Implement effective countermeasures to resolve customer complaints
  • Facilitate and lead weekly meetings on shop floor to drive discussions, provide training for improvements, and resolve issues

QA/QC Engineer                                                                                                         Aug 2018 - Mar 2020

Chhaparia Industries Pvt. Ltd. | Navi Mumbai, India

Specialized in manufacturing of Sheetmetal enclosures like petrol pump KIOSK, DC power system, ODUs, Thermal management

  • Revise, enhance, and develop ISO documents to align with Quality Management System requirements
  • Prepare and submit PPAP, FMEA, SCAR, CAPA in 8D format to customers
  • Collaborate with suppliers to ensure receipt of high-quality materials and work with customers to effectively resolve quality issues
  • Maintain, modify, and update WPS, PQR, WPQ in accordance with AWS D9.1 & ASME Sec IX
  • Perform thorough inspections, including Incoming Inspection (raw materials, consumables, hardware, bought-out items), First Piece Inspection, In-process Inspection, Final Inspection, and Pre-Dispatch Inspection (PDI)
  • Train and motivate workers/operators to uphold 5S standards on the shop floor

Quality Engineer                                                                                                            Dec 2015 - Jul 2018

Saketh Exim Pvt. Ltd. | Navi Mumbai, India

Specialized in manufacturing of pipe support system, threaded fasteners, pipe support inserts used for fire fighting system

  • Conduct thorough inspections of raw materials, including first piece inspection, in-process inspection, final inspection, and pre-dispatch inspection (PDI)
  • Proactively identify and address quality-related issues, implementing effective countermeasures within manufacturing area
  • Maintain and organize crucial documents such as inspection reports, calibration reports, material test certificates, etc., ensuring their accessibility during audits

Education

BE in Mechanical Engineering in May 2015.

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