Process Engineering Specialist - Kishangarh, India - SAEL

Description

Role & responsibilities:

• Establish the module manufacturing processes for Solar Modules to achieve desired yield and daily outputs (Productivity & quality).
• Optimize the recipes of production line equipment like Tabber stringer, Auto bussing machine, Laminators etc.
• Train the production operators and engineers for production processes.
• Prepare and implement checklist/SOPs/ daily machine upkeep check list (Cleaning, Lubrication, Inspection, testing) protocol at all stages of production process.
• Reduce line wastages and rejections – at all stages RM, WIP and FG.
• Reduce rework (String rework, pre-el rework, manual interventions -like cleaning, final changes etc.)
• Conduct DoE for process and material improvements.
• Establish SPC practices and use Six Sigma method for process and product improvements.
• Achieve cost reduction by saving active material (BOM) consumption or suggesting alternate materials.
• Ensuring equipment and processes can meet demand, quality, and cost targets.
• Signed off SAT (site acceptance test) of line equipment (after setting up & ensuring, quality & productivity norms).
• Incorporating risk management and safety features into process designs and methods.
• Conducting cost analysis and process optimization studies.
• Leading /conducting continuous improvement of manufacturing process in the relentless pursuit of safety, product quality, and manufacturing efficiency.
• Working in coordination with the marketing and product design teams to build a manufacturing process for the new product.
• Working with the equipment designers to develop a cost-effective and efficient production process of the new product.
• Performing tests (peeling, cross linking, adhesion and new material tests) on systems for improving efficiency and accuracy for achieving a quality and cost-effective production procedure successfully.
• Managing the process design projects and ensuring their prompt completion.
• Conducting root cause analyses about problems in production line.
• Realizing required purchasing activities, searching materials, designing equipment for production improvement.
• Managing and directing the team of process engineers.
• Preparing periodic reports for process improvement.

Key deliverables – Yield Improvements, Daily outputs, reduction in Cell wastages, string rework, pre-el rework, visual Defect, EL defects, BOM cost saving,

Qualification – ME/M tech – electrical/electronics.

Experience – Minimum 5 years of relevant experience in Solar Module Manufacturing -process/design/quality. Six sigma certifications like – Green/Black belt is preferred.

Interested candidates can share their resume