Injection Moulded TPE Weight Component
13 hours ago

Job description
Project BriefLooking for an experienced mechanical/product design engineer to design a 90g, max 10mm thick TPE overmoulded weight insert for a fitness-related product.
This is a production-bound component and must be designed for injection moulding (DFM), not just visual modelling.Scope
- Design a core weight insert (dense internal mass with TPE overmould). Reference visuals from the tech pack will be shared upon engagement.
- Develop a second variant incorporating a belt-channel / groove feature. This version must be structurally durable under repeated movement and pulling.
- Both versions must maintain the same internal mass geometry (single core strategy).
- Design with tooling strategy in mind (single mould approach preferred with interchangeable insert/plate for belt variant).
- Define appropriate TPE overmould thickness to support durability and a debossed logo detail.
- Ensure appropriate draft angles, wall thickness consistency and mouldability.
- 3D CAD model (SolidWorks or Fusion 360 preferred)
- STEP files
- Engineering drawings with tolerances
- Recommended TPE wall thickness guidance
- Commentary on tooling feasibility and cavity strategy
- Injection moulding DFM
- Overmoulded components (TPE / TPU)
- Tooling-aware design (draft angles, wall thickness, gating awareness)
- Experience preparing tooling-ready CAD
Mandatory skills:
Mechanical Engineering, Mechanical Design, Project Engineering, SolidWorks, Engineering Design, Reverse Engineering, 3D Design, Autodesk AutoCAD, 2D Design & Drawings, CAD, Geometric Dimensioning & Tolerancing, Furniture Design
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