Head of Operations - Bengaluru
2 days ago
Job description
Job Description:
Head of Operational Excellence
Position:
Head – Operational Excellence - AEROSPACE
Department:
Operations / Continuous Improvement
Location:
Bengaluru
Experience: 15–20 years (Manufacturing Industry)
Qualification:
BE/B.Tech (Mechanical/Industrial/Production preferred); Lean Six Sigma Black Belt preferred
Role Summary
The Head of Operational Excellence will lead the organization's continuous improvement initiatives across manufacturing, quality, supply chain, and business processes.
This role drives productivity improvement, cost reduction, standardisation, and digital transformation by implementing Lean, Six Sigma, and best-in-class operational systems.
The leader is responsible for creating a culture of excellence and sustaining long-term improvements.Key Responsibilities
- Continuous Improvement & Lean Implementation
Lead Lean initiatives such as 5S, Kaizen, Value Stream Mapping (VSM), SMED, Standard Work, and Waste Elimination.
identify and execute productivity improvement projects across departments.
Ensure adherence to Lean systems and conduct periodic audits.
- Six Sigma & Problem-Solving
Mentor teams on Yellow/Green/Black Belt projects.
Track project benefits and report savings to leadership.
- Cost Reduction & Process Optimization
Standardize work processes, SOPs, and best practices across all departments.
Improve process capabilities, yield, and overall equipment effectiveness (OEE).
- System Improvement & Automation
Support automation initiatives including data dashboards, ERP/MES
enhancements, and process digitization.
Monitor KPIs and establish a strong performance measurement system.
- Cross-Functional Leadership
Facilitate cross-functional workshops and training programs.
Build internal capability by training employees on Lean & Continuous
Improvement tools.
- Culture Building & Governance
Establish governance mechanisms for CI reviews, audits, and project
tracking.
Conduct regular performance reviews and publish improvement dashboards.
- Strategic Initiatives
Benchmark with industry best practices and bring innovation to processes.
Ensure sustainability of all implemented improvements.
Key Skills Required
Strong knowledge of Lean Manufacturing & Six Sigma methodology.
Proven experience in leading organization-wide transformation.
Excellent problem-solving, analytical, and project management skills.
Strong communication, leadership, and influencing skills.
Ability to work with cross-functional teams and drive change.
Experience with digital transformation tools (Power BI, MES, ERP, automation preferred).
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