Manager - Lean Manufacturing - Pune, India - GE Aerospace

    GE Aerospace
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    Description

    Job Title - R Manager - Lean Manufacturing Engineering

    Job Description Summary

    Manager - Lean Manufacturing Engineering will be responsible for implementing Lean processes for CoE thru,

    • Establishment of Lean model lines for Aviation Products
    • Process Improvements to eliminate NVAs & improve Productivity.
    • Workstation & line layout designing
    • Develop and establish standards for Lean deployment.
    • Role requires close collaboration with Operations, Engineering, Supply Chain, Quality and Customer for successful implementation of new solutions and changes.
    • Key focus area - manufacturing process study, new solution identification thru Lean Tools, coordinating with experts to develop and implement in production. monitor sustenance.

    Roles & Responsibilities


    • Establishment of Lean model lines for Aviation Products - Tubing, Manifolds, Press Shop, Brackets.


    • Capacity planning, Line balancing, Time Study, Cycle time analysis for New & Existing Product to

    Improve Productivity and Cost Reduction


    • Plan the Design of facilities including layout of cell machines and equipment, material handling

    system, raw materials and finished goods storage facilities to increase productivity.


    • New Product Process Validation, process quality improvement, feasibility studies & Setting time

    standards for Manufacturability and process optimization.


    • Cellular set up according to various considerations including tool accessibility, ergonomics, and

    compliance requirement of safety standards


    • This role will be responsible for schedule, budget and scope of projects · Manage internal and external resources to achieve project goals ·


    • Assure safety standards are communicated and met Identify requirements, timing, and lead the

    project team.


    • Monitor project progress and provide routine budget and schedule updates to management


    • Work closely with Operations, Lean, manufacturing Engineering, Sourcing & Engineering team during

    conceptualization/implementation of new solutions.


    • Takes new perspective on existing solutions. Uses technical experience and expertise for driving

    improvements & execution on shop.


    • Collaborates flawlessly with multiple internal and limited external sources outside of own function to arrive at decisions.


    • Explains difficult or sensitive information; works to build consensus. Developing persuasion skills

    required to influence others on topics within field.

    Qualifications/Requirements:


    • Bachelor's or master's degree in mechanical, Mechatronics, Industrial, Production Engineering or

    Equivalent from a reputed college /university with any Post-Graduation studies / Certifications in

    LEAN, SIX-SIGMA, Artificial Intelligence & Machine Learning.


    • Minimum of 8-15 years' hands on experience in Aerospace, Defense & Space or Precision Equipment's

    industry with metal forming, metal joining operations Model Line establishment using Len Tools,

    Custom Solutions, etc.


    • Hands on Experience in deployment concepts & tools like VSM, SMED, Kanban, TOC, JIT, Poka Yoke

    etc and implementation for Fabrication industry (Welding, Assembly, Material handling)

    Desired Characteristics


    • Humble: respectful, receptive, agile, eager to learn


    • Working experience in AS9100 QMS, NadCap, APQP standards & systems.


    • Transparent: shares critical information, speaks with candor, contributes constructively


    • Subject matter Expertise in Lean, Industrial Engineering, AI & ML.


    • Leadership ability: strong communicator, decision-maker, collaborative


    • Problem solver: analytical-minded, challenges existing processes, critical thinker


    • Strong stake holder management with ability to navigate through the system with influencing skills.