Shift Lead - Aurangabad - confidential

    confidential
    confidential Aurangabad

    1 day ago

    Full time Healthcare
    Description

    Responsibilities

    Strategic and Core Activities:

    • Monitor and verify all shift activities including machine checking, IPQC (dimensional and attribute), FT change, DB change, greaser change, color change, daily machine performance reports, and process parameters.
    • Implement quality corrections (dimension correction, moisture correction, process parameters) to minimize defects and achieve the target DAFOE.
    • Ensure all process parameters are maintained during color changes (viscosity, temperature, dip length, dip bath centrality and parallelity, gelatin level).
    • Check and ensure viscosity norms are maintained whenever there are variations in weight and viscosity.
    • Monitor process parameters through SCADA and take corrective actions in case of deviations.
    • Generate and communicate daily shift performance reports to support HOD/Incharge in decision-making.
    • Ensure 100% SAP entries for dips and downtime during the shift.
    • Conduct first-off verification during color change, fill correct formats, update color change boards, and verify line clearance as per SOP to ensure FTR.
    • Coordinate with cross-functional teams (CFT) for color changes, machine tripping, breakdowns, downtime, and regulatory aspects related to cGMP.
    • Control excess and short production to maintain inventory levels and improve DAFOE/OTDIF.
    • Communicate leftover dip quantities of running batches to the Gel Room Chemist for planning.
    • Ensure all necessary materials for the shift are available before shift start.
    • Communicate quality status to the team to maintain consistent quality.
    • Execute uncut camera/laser sensor teaching during color changes.
    • Ensure proper shift handover and takeover.
    • Handle observation audits during the shift.
    • Conduct daily shift opening meetings with the team for planning and task allocation.
    • Review and verify all shift documents for accuracy and compliance.
    • Plan and conduct training for operators on GDP.
    • Ensure all associates are trained on GMP and Data Integrity (DI) policies.
    • Ensure adherence to safety, environmental, and quality standards (ISO 14001:2015, ISO 45001:2018, cGMP, TPM, and statutory compliances).

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