Sr Manager Process Engineering - Pune - confidential

    confidential
    confidential Pune

    3 days ago

    Full time Healthcare
    Description

    New Product Development & Program Management

    • Drive end-to-end NPD for forged and machined automotive components (CV joints, flanges, shafts, housings, starter clutches, etc.).
    • Lead APQP, DFMEA/PFMEA, Control Plans, PPAP, documentation.
    • Develop process flow diagrams, layout plans, and critical path timelines to ensure on-time project delivery.
    • Coordinate cross-functional teams (Design, Quality, Production, Procurement, Tool Room) to meet customer milestones.
    • Process Design & Manufacturing Engineering
    • Develop hot, warm, and cold forging as well as machining processes.
    • Conduct forging simulations (QFORM/FFCAM) and implement DFM/DFV principles.
    • Define tooling standards, process capability indices (Cp/Cpk), and productivity norms.
    • Lead process optimization, cost reduction, and cycle time improvement initiatives.

    Tool Room & Fixture Development

    • Oversee the design and development of dies, tools, gauges, jigs and fixtures.
    • Implement standardization and modularization of dies for cost and lead-time reduction.
    • Manage tool-room operations including CNC, VMC, and CAM programming (UG-NX, SolidWorks).

    Customer & Supplier Interface / Technical Business Development


    • Liaise with domestic and international OEMs/Tier-1 customers during RFQ, DFM review, and PPAP submission.

    • Partner with customers R&D and sourcing teams to co-develop new programs and secure business.
    • Coordinate with suppliers for raw material, heat treatment, and special process development.


    • Provide technical support during audits, trials, and customer visits to strengthen long-term engagement.

    • Provide support to eliminate chronic quality & productivity concerns.

    Project Costing & Capex Planning


    • Prepare project feasibility, process costing, and part-level economics for forged + machined components.


    • Lead machine finalization, layout optimization, and capacity enhancement studies for new programs.


    • Participate in budgeting and technology upgradation for automation, robotics, and smart manufacturing (IOT & Industry

    Team Development & Systems Implementation


    • Mentor engineers in NPD, tooling, and process engineering disciplines.


    • Ensure to upgrade required skills in NPD team to deliver stringent customer requirements.


    • Institutionalize project management systems, daily reviews, and MIS reporting.


    • Support Lean / TPM initiatives to enhance equipment uptime, OEE, and manpower efficiency.

    Candidate Profile

    Education - Diploma / B.E. / B.Tech Mechanical or Industrial Engineering

    Experience years in NPD, Process Design, and Tooling within forging/machining industries


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