Engineer – Titanium - Lucknow, India - Aerolloy Technologies Limited

Description

Roles & Responsibilities

The Engineer- Titanium in R&D and T&E department will play a crucial role in overseeing various stages of the titanium casting process, with a focus on Vacuum Arc Melting (VAR), alloying, casting, heat treatment, inspection and testing, final processing, and ensuring regulatory compliance. The individual will lead initiatives for continuous improvement, collaborate with cross-functional teams, and drive excellence in titanium casting processes. A critical aspect of this role involves maintaining documentation of preventive maintenance, aligning with the stringent SOPs and standards outlined by AS9100 .

Key Responsibilities:

• the vacuum arc melting process for both sponge and scrap routes.
• consumable electrodes (sponge or scrap) are melted in a controlled vacuum environment
• measures to minimize oxygen and nitrogen contamination for high-purity titanium.
• the addition of alloying elements to achieve specified mechanical and chemical properties.
• precise control mechanisms to achieve the desired alloy composition.
• the ingot casting process in VAR operation, ensuring molten metal is cast into ingot molds as per procedure .
• and implement various casting methods like directional solidification or continuous casting.
• that heat treatment enhances the mechanical properties of the titanium alloy.
• and oversee a comprehensive testing program for ingot samples.
• non-destructive testing methods to ensure ingot integrity.
• with quality control teams to address any deviations from specified standards.
• the final product form meets desired specifications.
• with production teams to optimize processes for efficiency and quality.
• accurate records of processes, testing results, and quality control measures.
• safe work environment within the working area .
• continuous improvement (Kaizen) and 5S in workshop.

Desired Candidate Profile

Education and Certifications:

Bachelor of engineering in Metallurgy/Mechanical/Production, or a related field.

Experience:

0-1 years of proven experience of handling the production of Titanium Ingots for any foundry or casting manufacturing industry.

Technical / Functional Expertise & other competencies:

• knowledge of titanium metallurgy and materials science.
• of the vacuum arc melting process for both sponge and scrap routes.
• in coordinating the addition of alloying elements to achieve specific mechanical and chemical properties.
• and experience in overseeing ingot casting processes, including exploring and implementing various casting methods like directional solidification or continuous casting.
• in managing and optimizing heat treatment processes, including annealing, solution treatment, and aging.
• in implementing non-destructive testing methods to ensure ingot integrity.
• organizational skills to maintain accurate records of processes, testing results, and quality control measures as per requirement of AS9100 standards along with basic understanding of ISO 9001/14001/45001.