Officer Test - Chakan, Pune, Maharashtra, India - Atlas Copco (India) Ltd.
Description
Our solutions are a key part of most industries - electronics, medical research, renewable energy, food production, infrastructure and many more.
Working with us means working with the latest technologies and groundbreaking, sustainable innovations.Join us on our journey for a better tomorrow.
Your Role
Mission
- Support and promote PNE's Mission of being recognized as a Reference Product Company.
- Act and inspire others to act according to PNE's vision of becoming a Home of Industrial ideas with passionate employees.
- Strengthen Atlas Copco's position as the undisputed market leader for all products produced in India closely cooperating with Customer Centers.
- Continuously work towards a more efficient, leaner, transparent, digital and operationally reliable processes which are not dependent on individuals.
- Actively plan and implement digitalization activities to support the company's Industry 4.0 journey for improved customer experience and increased efficiencies.
- Develop in a sustainable way the Assembly and Testing in all its dimensions to match the target of operational efficiency, and innovation of the company.
- Deliver products in full, with the expected quality and on time in the most efficient way possible.
- More specifically lead, guide and coordinate the Production & Testing activities within the IAT with the goal of achieving the highest customer satisfaction, product quality and profitability.
- Through a detailed Manufacturing Plan, continuously look for opportunities to improve internal flows and space utilization in the IAT Testing / packaging production facility to reduce cost, increase absorption and capacity.
- Lead the implementation of the production specific continuous improvement processes based on the Atlas Copco Lean Principles.
- Develop a strong shop floor leadership focused on BBS, BBQ and continuous improvements, always "walking the talk".
- Maintain a close coordination with the Production, Quality, SCM and Methods team to realize the Safety, Quality, Delivery and Efficiency targets. WIP and Lost takt reduction.
- Embrace and develop our Modularity & LEAN Principles across the organization. A special emphasis should be placed on Kaizen & Visual management to ensure sustainability & transparency in our process. Putting in place the necessary department standards and documentation are key requirements to ensure a successful Continuous Improvement process.
- Take a leading role in creating a diverse working environment especially looking into ways we can increase the percentage of women in the organization.
Key Responsibilities
- Ensure timely & structured feedback to Assembly line for improving FTR.
- Control final inspection & Packing activity to achieve target Quality Index.
- Plan and execute testing & packing activity.
- Focus on Product audit and Process parameters to ensure better control on DOA.
- CFT member to analyse customer complaint and always ensure timely corrective and preventive action to avoid re occurrence of defect.
- Monitoring & improving Testing results
- Rightfromme concept (FTR tracking, Andon analysis)
- Customer communication and Inspection planning
- Participate in Discussion of Major Quality issues to ensure timely closure & avoid repetition of Customer complains.
- Create best practices by formalizing the Testing knowledge.
- Optimize packing of machines in coordination with OBL Team.
Resources:
Plan and deploy the resources in an optimum way to meet the quality products and the optimum cost.
- Effective support for New Product Launch.
- Cost optimization
- Inventory and material flow improvement
- Productivity improvement
- Environment and Safety improvement
Way 2 Operation Excellence:
Create a culture of Continuous improvement and employee involvement to establish and sustain the world class manufacturing practices viz, 5S, Lean, Kaizen, JIT,
- Lost Takt
- Efficiency
- WIP
- Andon
- Perceived Quality
- Number of Kaizen
- Safety Score & Risk observation
- 5S Audit Score
Customer Satisfaction:
Spearhead the production team to improve the (Behaviour Based Quality)
- Response Time
- Time to Solution.
- FTR
- Light Tunnel / Perceived Quality
- Defect on Arrival (DOA) trend reduction
- Support the new operational strategies for improving efficiency, cost reduction and establishing best practices.
- Modularity
- Standard Assembly Development
- Gemba Walk
- Coaching KATA
- Digital Experiments
- MES, Power BI Kaizen App, AR/VR, Part traceability/bar coding, QR code
- Supermarket optimization
People:
- Competency Assessment, employee involvement in kaizen to attain the Safety and Quality goals.
- Facilitate team work to have cordial and productive relations amongst the management & union.
- Manpower Flexibility
- Gurukul training for new joiner
Promote Group Core values:
Interaction, Commitment, and Innovation in order to reach the vision "First in Mind - First in Choice".
*****To succeed
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