Pf Process - Karnataka, India - Aditya Birla Group

Aditya Birla Group

Verified Company

Karnataka, India

3 weeks ago

Posted by:

Deepika Kaur

beBee Recuiter

Description

Designation:
Senior Engineer

Updated:
August 31, 2023

Location:
Karnataka, India

Organization:
Cement

Professional Experience description:
CCR Kiln operation, Mill Operation, Refractory installation.

Critical Job competencies /

Mandatory Skills:
Kiln and Mill operation and process Optimisation, Refractory installation.

JOB PROFILE:
Responsible of Line1,2,3 Kiln productivity and specific power consumption are within the target value. Debottlenecking in the section continuously. Zero medical case and 100% IMS system implementation.

KRA 1:

Accountability: Production and Quality:

Monitoring of Raw Mill / Cement Mill and Kiln / Coal Mill 1,2 & 3 process parameters for production optimization and quality control.

Close monitoring of process parameters i.e. draft, temperatures, power etc. along with process trends.
Corrective and preventive action for abnormal situation / alarms.
Interact with concerned maintenance department for shift problems.

KRA 2:

Cost Control:
Identifying and bringing to the notice of Section Head for unnecessary interlocks / idle running of equipment's.

Continuous monitoring of trends along with process parameters.
Ensure running of power saving equipment in SPRS.
Running Raw Mills / Cement Mills and Kilns / Coolers 1,2&3 in expert optimizer control.

KRA 3:

Process Maintenance Jobs:
Coordination for Refractory work in shutdown activities and shutdown jobs at various places.

Supervise for correct installation of bricks / castable.
Take no load trials of standby equipment's.
Changeovers whenever required.
Co-ordination for shutdown activities assigned.

KRA 4:

Housekeeping and Environmental / Safety:
Practice of good housekeeping standards with reference to spillages / leakages etc. and environment / safety performance in the section / team area.

Monitor performance of dust control equipment's i.e., GCT, ESP, Dust collectors, CO tripping.
Using personal protective equipment's.
Participating in WCM activities

KRA 5: 5.

System Implementation:

The system requirements of ISO, EMS, OHSAS, SA 8000 and WCM systems in Raw Mills / Cement Mills and Kiln / Coal Mills 1,2 & 3 thorough the involvement of employees for improving plant working and quality standard.

Identify and improvement study and kaizen.
Identify & get rectified.

Abnormalities.
Spillage/leakages.
Unsafe conditions/practices.

5S activities.

Points emerged in campaigns.

Implementation plan for
Quality improvement objectives.
Improvement of WCM criteria score.
EMS targets.
Internal customer rating improvement.

Statutory compliance.

Improvement of OEE/MTBF/MTTR

Elimination of muda.

Does why why analysis.
Prepare/present weekly/monthly WCM presentation.
Develop one point lesson.
Update WCM activity board

Create awareness in team members.
Develop visual controls

Professional Qualifications:
B. E (Chemical)/Diploma (Chemical) /M.Sc.

Essential:
B.E /Diploma (Chemical)

Qualifications:

Bachelor Of Science,Master Of Science

Minimum Experience Level:

4-10 Years

Report to:

Assistant Manager