Hod - Operational Excellence - Bharuch, India - 3P Consultants

3P Consultants

Verified Company

Bharuch, India

3 weeks ago

Posted by:

Deepika Kaur

beBee Recuiter

Description

HOD - Operational Excellence
***
Location:Bharuch

Reporting Relationship:

President and Unit Head

Company Background:

A leading business conglomerate into Chemical Manufacturing

Responsibilities:

_Strategic_

Create a vision and roadmap for operations excellence at site with focus on cost optimization, technology adoption, revenue enhancement, customer satisfaction, quality and safety
Drive stakeholder engagement and alignment to create process improvements
Understand site challenges and plan technology solutions to strengthen current and future process delivery
Partner with leadership to identify opportunities to increase operational efficiency (workflow, systems, material usage, cost)
Create a model of continuous improvement where the focus is on creating value for the customers

_Financial_

Evaluate financial impact of technology adoption/ automation/ process changes vis a vis cost optimization or profit improvement
Prepare the budget and proposals for improvement initiatives
Identify and implement cost savings initiatives/ profit maximization initiatives

_Customer/ External Orientation_

Work with customer functions/ end customers to execute desired initiatives and improve efficiencies and reduce costs
Leverage cross functional teams to execute the operations excellence strategy across various functions

_People Orientation_

Develop employee capabilities to create a culture of operations excellence and continuous improvement
Develop and strengthen employee capabilities in the area of data analytics, IoT, smart manufacturing, Lean Six Sigma & Kaizen

_Core operational accountabilities_

Process Improvement

Study & recommend debottlenecking initiatives to enhance production capacity, improve quality and eliminate technical problems in conducting safe operations
Conduct process feasibility studies
Develop design specifications and sizing for equipments
Prepare and own process documents, design basis, process flow diagrams, P & IDs and plant layouts, Heat and mass balance for improvement schemes and debottlenecking of existing plants
Identify areas of breakdowns and rectify the issues by implementing trouble shooting tools, SPC tools etc.
HAZOP study and safety audit of the system
Interacting with technology/equipment suppliers for achieving performance parameters
Provide inputs for product and technical development
Propose automation of processes and systems in line with global standards

Product Development

Take up technical feasibility study of New Value Added Products

Energy Conservation

Ensure optimum Energy Consumption
Identify priority areas for improvement in energy consumption
Critical review of daily power consumption
Conduct energy mapping & energy audit

Risk Management

Identify risks from a technical, financial and EHS perspective in technical services to ensure their potential impact on the business is identified, documented and communicated
Ensure that appropriate risk mitigation strategies are in place to address all identified risks. Support Operations Teams in risk mitigation

Quality, Safety and Environment

Demonstrate high concern for the health and safety of self and others. Act and lead teams to a professional standard with respect to safety and environmental issues
Direct and monitor adherence of statutory compliance related to Safety, Health and Environment to provide safe working environment
Identify best safety practices and train the people to adopt the practices
Ensure compliance to all Pollution Control norms
Regular monitoring of cost drivers and discussion amongst the team for improvement
Participation in Break down meetings

System Management

To ensure implementation of Integrated Management System, British Safety Council, Responsible Care procedures and systems like TQM, TPM, KAIZEN, SIX Sigma etc

Review audit reports and plan for improvement

BE Chemical with 20 years of experience in a broad range of technical and Operational roles.
M. Tech in Chemical Engineering will be preferred.
Should have worked in medium to large scale chemical manufacturing organization
Should have experience of leading projects/ executing solutions in Digital, IOT, Industry 4.0
Strong customer orientation, should be able to understand functional needs and leverage Lean Six Sigma methodology to create process improvements
Strong understanding of new data analytics tools

_Behavioral Skills_

Strategic and innovative approach to problem solving and ability to define critical value drivers (cost and profit)
Multifaceted leadership experience including Identification, prioritization and implementation of operational improvements
Collaborative skills and ability to work with employees/ partners across levels
Strong decisionmaking skills to effectively manage internal and external stakeholders
Result oriented, highly energetic and system d