About PRABAHARAN D:
- A competent professional with 13 years of Commissioning, Operation & Maintenance experience in the field Power plant & Pharma plant Utility domain.
Experience
- Manage all mechanical maintenance activities associated with defect and planned maintenance programmes, through a team of site based engineers, technicians and at times by external contract agencies.
- Development of the short and long term mechanical maintenance strategy for the plant and the development of a capable engineering, planning and mechanical maintenance team to support that strategy.
- Day to day plant efficient management of mechanical maintenance activities, according to good utility practice, company rules and procedures, legal, contractual and other requirements
- Respects the O&M agreement with the Owner and the Contractual Services Agreements with the long-term contractors.
- Ensure that the plant meets availability, reliability, efficiency, production and cost targets, safely and within the environmental, legal and contractual requirements.
- Establish the appropriate procedures and computerized mechanical maintenance management processes as applicable to a prudent management regime.
- Coordinate mechanical maintenance activities with finance and accounting, administration, HSE and operations departments
- Define, manage and monitor the mechanical maintenance budget in line with the overall company budget.
Education
- Implement mechanical maintenance practices in accordance with OEM and international standards
- Coordinates all planned and unplanned mechanical maintenance activities in accordance with the O&M agreement and WPA;
- Day-to-day management of the mechanical maintenance of the plant by a dedicated Maintenance Team;
- Responsible for the facility QA/QC, Root Cause Analysis Program;
- Administers the Preventive / Predictive / Corrective Mechanical Maintenance Programs through a computerized management program;
- Determines and schedules the manpower, tools and spares requirements for each mechanical maintenance activity;
- Reviews, implements and monitors the adherence to mechanical maintenance Methods and Procedures;
- Development, achievement and reporting of mechanical maintenance KPI’s and objectives in line with the Business Plan;
- Efficient management of spares and consumables inventory while controlling the risks to the business
- Management and tracking of tools
- Adherence to Quality, Health, Safety and Environmental policies and standards
- Organizes risk analysis for the mechanical maintenance tasks
- Implementation of Procedures, documentation, drawings and manuals management
- Maintaining high standards of management, ethics and leadership
- Implements lessons learned processes and other activities to achieve a learning organization;
- Takes a lead role in implementing performance management processes within the mechanical maintenance team.
- Establish and implement vertical/horizontal communication within the mechanical maintenance team to ensure members are well informed and remain engaged with the business.
- Communication and cooperation with the Maintenance and Operation, Finance and Accounting, Administration and HSE teams
- Assists in warranty claim management
- Assists in the design, sourcing and implementation of facility engineering improvements;
- Assists in establishing and maintaining the computerised Maintenance Management System for the plant;
- Responsible for budget expense/capital planning and control of the mechanical maintenance dept;
- Prepares specifications, plans and administers Third Party Contracts and other mechanical maintenance contracts;
- Works closely with inspection and overhaul contractors and provides them with all the necessary support;
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