About Ranjit Sonawane:
As above mentione i am working in Reliance industries Ltd Nagothane division as a Senior executives operation and operate Honeywell DCS system. Working In Gas cracker plant area 1 Furnace
Gas cracker palnt handaling Deareater system, cross-country pipeline, Cryogenic storage, pump. Ethane, propane evaporation system.
Gas cracker furnace handling shutdown and startup, SAD (steam air decocking) ,
I am willing to relocate..
Experience
Industrial Exposure:-
CURRENT EMPLOYEE:-
RELIANCE INDUSTRIES LTD, NAGITHANE, INDIA
DATE OF JOINING:- 9TH MARCH 2023 TO TILL DATE.
JOB TITLE:- SENIOR EXECUTIVES OPERATION.
Gas cracker operation honeywell DCS manufacturing Ethylene and propylene.
Startup and shout down equipment like furnace evaporiser. Also furnace operation and trouble shootings
I am handaling SAP to prepare work permit,
Operating management system
Handaling cross-country pipeline and maintain all health parameter.
Cryogenic storage tank also cryogenic centrifugal plant.
Ethane vaporiser system handaling also propane evaporation system
Handling safely shout down and startup of BOG compressor
Smoothly operation gas cracker furnace startup and shout down
Handling boiler system, high pressure steam sorage vessal with operating pressure 110 kg/cm2
Handling Deareator system,
Condensate polishing unit handlaing
Bfw system operation and handling with 135 kg/cm2 pressure
All operation maintain and operation with use of honeywell DCS system. Sentum operation system
PREVIOUS EMPLOYEE:-
LAXMI ORGANIC INDUSTRIES LTD MAHAD.
DATE OF JOINING:- 8TH FEB 2021 TO TILL DATE,
JOB TITLE- PROCESS ENGINEER MANUFACTURING
Handled unit operation Vaccum distillation, batch simple distillation, drying etc
Handled equipment :-Reactors, ss reactors ,GLR ,steam/water jet ejector, distillation columns, pumps like centrifuge pump, metric pump ,AODD pumps
Handled production Related chemicals:- Ethylene oxide, Toluene, ACN, DIKETEN, HCL, MDC, Caustic soda ash ,MeoH, LiBr caustic lye etc.
Nature of work Responsibilities:-
Independently managing the process in a shift in the respective area(s) of responsibility
Taking timely decision on the process operations to achieve optimal efficiency/conversions.
Ensure desired product quality specification in a shift
Responsible for safe operation of the plant and adherence to the Environmental, Health and Safety requirements and Policies.
Controlling the process using DCS control system, process safety aspects.
To manage operating and running the equipment like Glass lined reactors, filters, vacuum pumps, Distillation column, ss reactor tank RVPD, RCVD, etc.
ensure controlling the utilities system like cooling water, chilled water, steam, compressed air, raw water etc. Optimize the consumption of utility and other consumables to manage cost within control.
To manage operation of dispensing of raw materials, batch loading & unloading, packaging, etc.
Lead and maintain desired housekeeping standards in the respective area(s) of operation. Manage spill controls as per the spill control procedures.
Follow Standard Operating Procedures.
Manage minor maintenance activity like attending leakages, opening the filters for cleaning and minor electrical maintenance for optimal efficiency.
Coordinate with maintenance personnel for rectification for any breakdown in the plant and machinery
Arranging issue of materials from stores and optimize consumption of raw materials and consumables.
Support all audit inspections & ensure optimum compliance
To perform other responsibility as required time to time for the business.
Follow the Emergency preparedness plan in case of emergency.
Ensure that the requirements of Integrated Management System related to own area of work is implemented.
Also working on new cam-peon Like Napthol, 2-cyno, etc
Commissioning new rectification or modification line and related equipment.
PREVIOUS EMPLOYEE
Employer: - Vinati Organics Limited, Lote
Post: - panel officer
Period of work: - July 2019 to till date.
Company Profile: Vinati Organics Limited is a Specialty Chemical Company, focusing on Specialty Chemicals and Organic intermediaries. It has two domestic units situated in Raigad and Ratnagiri, Maharashtra.
Product: 2, 4-DTBP, 2, 6-DTBP, OTBP, PTBP.
JOB PROFILE: -
Commissioning of 35KTA Butyl Phenol Plant.
Carry out reaction and update documentation.
Pre-commissioning of commercial Butyl Phenol plant erected by TOYO India.
Troubleshoot and finding solutions for problem.
Operated Dry Screw Vacuum Pump, single pump, single trap, double trap, Single and double booster pump.
Handling Dc’s continuous vacuum column distillation unit operation also continuous reaction and batch wise reaction
Vacuum distillation handling.
Experience of Handling Highly corrosive chemicals like phenol, MSA, etc.
Handling commissioning activities pneumatic of equipment vessel, line.
Optimum utilization of Man, Machine & Materials.
Pre Commissioning Activities:-
Water flushing and Pneumatic Cleaning, Card Board Blasting of new erected lines.
Equipment (Vessel, Columns etc.) Internal inspection, Box up, Leak test.
Erected Equipment flushing with water and water trial of the motor connected pumps.
Checking of the erected pipelines as per Isometric drawings and Latest P&ID.
Hydro test Loop Preparation and hydro testing of the Completed loops.
Electrical drives (Motors) NO LOAD trial and Rotary Equipment like Pumps, etc.
Flushing Plans, Cleaning for pipeline (High pressure water pipeline cleaning).
Familiar with Mechanical Format System.
Vessels, Heat Exchangers and pipelines hydro jetting.
Mechanical clearance of pipelines, Heat Exchangers, Pumps, Columns and all other process equipment.
Pump and Agitator mechanical Run Test
PREVIOUS EMPLOYER
Employer: - Clean science and technology Pvt. Ltd kurkumbh.
Post: - Shift production panel officer
Period of work: - Jan 2016 to May 2019.
Product: MEHQ, Phenol, Guaiacol
JOB PROFILE:-
Maintain quality parameter desired by downstream units with using SCADA Automation
Monitor the process parameter through strict adhering the SOPs
Monitor routine plant & equipment operation. E.g. - startup and shutdown
Perform first line Maintence and reporting faults on Plant & Equipment.
Prepare Plant & Equipment’s for Maintence. E.g. - drain, vent, & depressurizes.
Identify, prepare and apply process isolations.
Full aware and handled the PTW (Permit to work) for hot work / Confined Space /height work Line Break as per Safety Procedure & Guidelines standards.
FIRE & SAFETY
Knowledge of Fire & Safety procedure.
Experience in the operation of Fire Extinguishers using DCP & CO2, Foam Trolley.
Familiar with Fire & Gas Detection System, Fire Hydrants, Personal Protective Equipment (PPE), Escape Set & Breathing Apparatus (BA).
PREVIOUS EMPLOYER
Employer: - Annex pharmaceutical and chemical Pvt. Ltd. Ahmadnagar.
Post: - Trainee. shift Engineer
Period of work: - Nov 2014 to Nov 2015.
- Product: IPA, Acetone
Job profile:
Assisted the Production in charge in ensuring the availability of necessary raw materials.
Monitor all process like distillation, blending of material, treatment vessel.
Prepared the necessary documents for daily production report.
Carried out the quality checks of the process like Gas chromatography, KF Density,
TRAINING & WORKSHOP
In-plant industrial training Dec.2012
Completed one month in plant industrial training Jubilant Life Sciences, Nira
Education
B. Tech in Chemicsl engineering Petrochemical stream study also completed
Near about 10 Year in operation, process, and manufacturing, completed 4 new project and startup
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