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shravan yadav

shravan yadav

Mechanical Design Engineer

Manufacturing / Mechanical

Mumbai, Maharashtra

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About shravan yadav:

  • Multi-faceted professional with Leadership qualities and values having 14 years of rich experience in 

~ New Product Design & Development                    ~ Research & Development                                                               ~ Engineering Services          

~ Project Management                                                                                                                 ~ Team Competency Development            ~ Strategic Planning          

~ Technology Up –gradation                                                                      ~ Budgeting & Forecasting                                                         ~ Quality Assurance/Documentation

~ VE/VA Methodology                                                                      ~Solar PV Turnkey Projects, Rooftop, and utility scale                                    

~ Technical Documentation                                                                                       ~ FEA Expertise                                                                          ~ Low-cost sourcing

  • Adept in managing operations involving design, resource planning, production planning, materials planning, in-process inspection, technical documentation, team building, design & development, and coordination with internal departments & external customers
  • FEA expertise (static condition); Structural analysis, Motion analysis, Electrical Circuit design and analysis, Material Behavior.
  • Worked closely with Multidisciplinary teams, dealt directly with government bodies, geotechnical expert in order to design finalization.
  • In-depth experience in leading New product/process design & development and ensuring compliance with quality standards
  • Proficient in ensuring that the teams adhere to all the quality standards and procedures through precision/ calibration and monitoring sessions
  • Adept in planning & controlling design & development operations; skills in conceptualizing and effecting process initiatives to enhance efficiency & productivity
  • Involved in complete new product development cycle starting from product design, tool design, supply chain management, Low cost sourcing, manufacturing, assembly, integration, etc.
  • Proficient in solar PV project end to end management up to DC and Mechanical Part.
  • Effective communicator with excellent relationship management & negotiation skills.

Experience

Since May 19: Panasonic Life Solutions India Pvt. Ltd., Manager Design and Development (Product Design & Development)

  • Responsible for design & development of new products based on marketing road map, process, Tooling, Acceptance 

    criteria, Test method for all new product along with Documentation.

  • Selection of LED, Designing the LED series-parallel configuration, Driver, Housing and Lens selection based on lux 

    lumens, efficacy, and thermal criteria.

  • Key Responsibility of technology transfer from overseas market to domestic market and adjusting the product to

                 Adapt the domestic conditions.

  • Doing DFMEA and Calculating RPN, Preparation of BOM, Part Number Creation, 3D Modelling with Detailed 

  Engineering. 

  • Drawing, CAPA as and when required.
  • Design and Developing Indoor & Out door lighting as per requirement.
  • Finalizing the driver as per requirement and specifications.
  • Deciding and Developing Electronic Manufacturing System.
  • Design and Development of Sheet metal Parts, Plastic, Al Die Casting and Aluminum Extrusion.
  • Accountable for R & D and Strategic launch of LED Products as per Marketing Requirement.
  • Vendor Development.
  • Co ordinating for BIS and Artwork for all LED Products before launch of the same.
  • Adapting and developing the LED Driver to suit Indian conditions which are imported from overseas vendors.

Highlights:

  • Pivotal in Engineering, designing, Manufacturing, BIS, Sourcing of LED Fixture in Project of Varanasi Convention Center (an initiative by Prime Minister Shri Narendra Modi), where launched 10 SKU in 3 Months based on BU Requirement. Which include Flood lights, Step light, Recessed and cylindrical Down light. 
  • Pivotal in Developing the NHAI Segment Street light with highest pole to pole distance available in the market with required lux along with optimum wattage. 
  •    Launched Tunnel light, working on future concept lighting products based on current market scenario.
  •    Developed Flood Light in very short span of time under make in India initiative, which completely removed dependency on China except LED Chip Part. 
  •    Working on low-cost smart lighting products.
  •    Filed Patent on Lighting Integrated with Artificial Intelligence for Predictive security measure.
  •    Developed the stadium light with lowest feasible weight in the market with passive cooling.
  •    Designed and Delivered Street light with longest pole to pole distance in the market and patented the same. 
  •    6 Inventions filed for patent in conjunction with lighting technology and their enhanced applications.

 

 July 17 to May 19: Bajaj Electricals Limited, Mumbai, Deputy Manager Design(Solar PV)

Key Result Areas: 

  • Leading the complete design & development of products related to Solar Plant and Solar lightening.
  • Design of solar street lightening and all in one as per requirement.
  • Design of street light pole, wind speed calculation, design of high mast for solar street light as per requirement.
  • Battery sizing, Charge controller selection and electronic design (Logic) of solar street light.
  • Design of solar MMS for rooftop, ground mount, carport and customized requirement as per relevant standards.
  • Estimating Generation from solar pv plant based on Meteorological data and providing generation guarantee accordingly.
  • Implementing new processes (NPI/NPD), engineering change order systems, engineering design and drawing evaluation.
  • Bringing in innovation and technology into the Solar Plant. 
  • Carrying out value engineering and cost-effective processes to make the design cost effective resulting in beating competition.
  • Developing complete technical documentation of all the projects completed, based on project requirement.  This includes all the User manuals, Installation manuals, Bill of Materials.
  • Preparation of Complete General Layout based on contour survey drawing. Solving Field issues.
  • Developing strong design process/competencies on materials, finishing, metallurgy/treatments/innovation and aesthetics aspect of the product.
  • Familiar with pressure die casting (ADC 12) and gravity die casting (LM6) for LED lightening system.

Highlights:

  • Pivotal in Engineering/designing of 1.75MW Solar Plant in three states of India which was first project and new business vertical of organization.
  • Involved in all government approval and execution support till finale charging of plant.
  • Developed solar kit with innovative solar seasonal tracker.
  • Exploring the solar thermal air conditioning technology to introduce new product in product segment of organization.
  • Introduced Kun80 fasteners which are low cost as compared to SS304 and better in quality.
  • Designed the solar High mast (11 meter) with innovative module cleaning system.

 

Dec14 to July17: Waaree Energies Limited, Deputy Manager Design, Reporting to Associate vice President.(Solar PV)

Key Result Areas: 

  • Designing and developing Entire Mechanical System and structure for solar PV Plant based on requirement.
  • Doing PVSyst Simulation as per requirement.
  • Handled the integration of various technical requirements/ specific engineering processes with efficient coordination with management resulting in improved product quality.
  • Identified the customer requirements and managed the manufacturing & technology exchange effectively as per Indian regulations & requirement
  • Ensured all the functions are in strict compliance to quality systems and audits as per predefined Indian standards.
  • Participate in development of the technical/product roadmap for the business unit and develop design competencies in India to support that roadmap.

Highlights:

  • Pivotal in Engineering/designing/Manufacturing setup and planning of 27.5MW Solar Seasonal tracker. Which, in total was 1100 Tons of Hot dip galvanized steel, which was first business vertical of organization. 
  • Got the design approval from external party hired by client.
  • Developed module cleaning system for 1.5MW, 27.5MW and 25MW solar PV Plant.
  • Designed non-penetrating solar mounting product for 186KW using metal to metal adhesive.
  • Developed solar powered electrical toilet where entire waste can be converted into ashes and hence no Pollution.
  • Design and Developed Entire Mechanical System for Mumbai Metro in order to install 2.2 MW Solar Project for all 12 stations   

      Of Metro.

 

Mar13 to Dec14: Associated Capsule Group, Mumbai, Design Engineer(Product Design & Development)

Key Result Areas: 

  • Design and development of new product.
  • Planning, Developing, Coordinating and review engineering assignment within the discipline on the given project/assignment.
  • Designing the Room Layouts for Customers & Product Interfaces
  • Design of Panel, Enclosure, layout of components using 3D CAD. (Part Modeling / Assembly Modeling)
  • Raw material selection, Knowledge for material science & various kind of heat treatment.
  • Dealt with material like EN8, EN16, EN24. Applied various heat treatment process like Case hardening, through hardening and plasma nitriding. Dealt in various surface treatment like Zinc plating and HDG. 
  • Selection & finalize the specifications of bought out components for cater requirements.
  • Develop detailed design drawings and specifications for mechanical equipment, using computer-assisted drafting (CAD) equipment.
  • Checking of drawings, using Tolerances, GD&T.
  • Implementing proper surface treatment based on different drug chemical composition.
  • Considering the implications of issues such as cost, safety and time constraints while designing.
  • Layout, drawing, and reproduce illustrations for reference manuals and technical publications to describe operation and maintenance of mechanical systems.
  • Updating ECN changes, and maintains records, Uploading of BOM in SAP.

 

Jun12 to Mar13: Tapasya Engineering Works Pvt Ltd, Mumbai, Design Engineer(Product Design & Development)

Key Result Areas: 

  • Design and development of New Product.
  • Providing engineering support under every phase of products, coordinating with the production department for suitable vendor and doing the follow up for timely completion of the same.
  • Selection and checking of Direct bought out Items for production machines.
  • Making power point presentation, technical papers for management regarding the ongoing new product development.
  • Providing complete task management of engineering issues.
  • Performing   independent research, reviews, studies and analyses in support of technical projects and programs.
  • Recommending format and methodology improvements to standard processes and procedures. 
  • Creating design documentation, preparation of BOM, Preparation of flow chart.
  • Stress analysis of machined product for both static and dynamic conditions (Manual) and doing complex design calculation.
  • Doing detailed machine and fabrication drawing.
  • Cost estimation of machine.
  • Suggesting improvement scope for design.
  • Reverse engineering.
  • Providing sensible input for control system to electrical department for overall working of machine.
  • Calculating torque /gear ratio, selection of proper motor.
  • Analyzing fits and tolerances.
  • Making 3D model in Solidworks to actually analyze the product.

Highlights:

  • Developed Electromechanical actuator for roll compactor for dry granulation of powder being used for human medicines.

Jul10 to Jun12: Envirodyne Energy System Pvt Ltd, Mumbai, Design Engineer(Solar PV, Design and Development)

Highlights:

  • Designed and planned the On grid Solar PV 15kw (Thin film) , Prepared the whole BOQ, prepared the whole fabrication drawing as per requirement and supervised the vendor on each and every step of installation and erection of structure. Designed the SLD as per requirement.
  • Performed the erection and commissioning of 1.5KW wind mill.
  • Designed and planned the off grid Solar PV (Thin film) 2kW project (roof truss steel structure design)
  • Designed and planned the steel structure for 25 KW (Crystalline module) project for the location of Bihar for wind velocity of up to 120Km/hr.
  • Designed and planned the 2kw (Thin film) off grid project at Mumbai.
  • Designed, Planned, Erected and commissioned the 3KW project at Jalgaon.
  • Designed the 8KW Hybrid System. Which involves combination of thin film, Polycrystalline and wind, at one central inverter.

Education

Academic Qualifications

  • B.E. in Mechanical 2010, Mumbai University, Parshwanath College of Engineering.

IT Skills

  • MS Office Suite, MS Office, 
  • CAD Software: AutoCAD, UG-NX, SolidWorks, Solid edge, Bentley Staad Pro,
  • Other Software: PV Syst, Google Earth, HTML, SAP(PPC)

 

 

Certification

  • Certificate Course in CAD/ CAM from Government Polytechnic Mumbai
  • Certification Course in Basics of Lighting and Illumination by Indian Society of Lighting Engineer.  Member ID : M2167(L)

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