SUBASH VASU

                                                                                   RESUME

Objective:

To acquire a responsible position in well- established company that where can I apply my excellent knowledge, expertise and experience gained from previous employment, education and professional training.

Educational & Technical Qualifications:

• Diploma in Mechanical Engineering   under the Board of Technical Education, Govt. of Kerala, India (2002-2005). 
• Oil Field Engineering and Quality Control from Induscan Petroleum Institute – Nilambur, Kerala-India
• CSWIP 3.2.2
• BGAS Grade 2
• ISO 9001 LEAD AUDITOR
• ASNT Level – II in
  • Radiographic Test
  • Ultrasonic Test
  • Dye Penetrant Test
  • Magnetic Particle Test
  • RTFI

Total Experience:

• More than 15 years’ experience in various Offshore & Onshore Oil & Gas construction & Shutdown Projects

Computer Skills:

• Effective work experience in MS-Excel, Word, Power point etc.
• Preparation of reports and documents.
• Good theoretical and practical knowledge in technical field software packages.

Skills & Strength:

• Familiar with various international codes and standards such as ASME Sec II, Sec V, Sec VIII, Sec IX, ASME B31.3, ASME B 31.4, ASME B 31.8, AS TM, AWS D1.1& API 510, API 570, API 653. etc.
• Communication skills to convey information in reports, meetings and status reports
• Familiar with CS, LTCS, SS, Copper Nickel & Alloy Steel materials, etc.
• Familiar with client specifications like ARAMCO, SABIC, SADARA, GASCO, MAERSK, RELIANCE, SHELL etc.
• Familiar with technical software like WELDING MANAGER, AMOGH, TALISMAN, ROSER etc. 
• Preparation & Review of quality plan and procedures, review of isometric drawings and P & ID, supervise fabrication and erection of works.

1. CAREER HISTORY

I )        MADINA GROUP, DOHA - QATAR

Jan, 2021 – March 2022

Designation:   Lead QA/QC

Involved in the execution of the following projects:

1. Pearl GTL SHELL

Project: MTA-3 TURNAROUND 2021

Duties & Responsibilities

• QC coordination and inspection activities during planning, procurement, fabrication, installation start up stages of Shutdown project
• Deliver and support a strong HSE Culture
• Conducting Flawless/ Quality training for the workmanship
• Manage quality control issue at site and conducting internal meeting
• Overall control, supervision and implementation of Contract quality and technical requirements, resolution of quality problems, preparation and maintenance of Contract quality records.
• Supervise and lead internal and external inspection of various columns, Reactors, Exchangers, horizontal & vertical vessels, Heat Transfer Furnaces, Fin fans, Valves, strainers and piping and recommend repair and follow up/ box up
• Review ITPS, Quality plan, Execution procedures and method statement.
• Ensure that executing the works as per SOW and schedule and provide work guidance if required.
• Assess contractor implementing the requirements of approved QCP and ITP inspection intervention points and reports are maintained.
• Assess quality control procedure implementation and recommend for further improvement.
• Escalate process failure and work deficiencies as NCR and follow up to close out.
• Confirm materials is traceable and properly stacked and preserved.
• Ensure that inspection and measuring equipment and instruments are properly calibrated and maintained.
• ​Conducting supplier quality & capability assessment before placing an order and also conducting audit for on time approval from Client as per Specification.
• Report input to QA QC Manager of Site Quality on quality performance metrics and KPI’s related to QA/QC activities.
• ​​Vendor quality document review and approval which includes ITP, QCP and all quality related documents.
• Review and Monitoring Subcontractors quality systems and quality performance.
• TA project scope identification along with Facility Engineer and plan the inspection activities and arrange resources and materials for inspectors.
• Supervise company plant inspectors/NDT inspectors and Mechanical inspectors to carry out integrity inspection, which includes UT thickness inspection of piping, vessels & tanks as per API 570/ 510 and 653 requirements. Including QA/QC supervision and NDT inspection (RT, PAUT, MPI, WFMPT, DPI, ECT, final UTG Paint DFT etc.) of new fabrication and installation. 
• Provides input to Company Lessons Learned process
• Turnaround Final dossier submission.

II )       UNISIS ENGINEERING- Saudi Arabia

October 2018 - July 2020

Designation:   QC Inspector -Welding

Involved in the execution of the following projects:

1. IBN ZAHR / SABIC AFFILIATE

Project: IBN ZAHR MTBE II TURNAROUND 2020

Position: Piping & Welding Inspector (Client Side)

Duties & Responsibilities

• Review contractors ITPS, Quality plan, Execution procedures and method statement.
• Ensure that contractors executing the works as per SOW and schedule and provide work guidance if required.
• Assess contractor implementing the requirements of approved QCP and ITP inspection intervention points and reports are maintained.
• Assess contractor’s quality control procedure implementation and recommend for further improvement.
• Confirm that contractor procured materials is traceable and properly stacked and preserved.
• Ensure that inspection and measuring equipment and instruments are properly calibrated and maintained.
• Review inspection findings/carry out Inspection of storage tank and repair recommendation, follow up & hydro test.
• Carry out inspection during shut down phase includes Exchangers, reactors, Burners, MOVs, Heaters, Piping and Structural, etc.
• Monitor UT thickness reading, PAUT, PMI by NDT technician and Hardness Test.
• Carry out internal and external inspection of Catafin Reactor inlet and Outlet Header lines.
• Witness of crack repair @ high temperature SS grades like SS310 and 321H
• Radiography film review
• Spring hanger support, MOV &  Expansion bellow  inspection before plant start up
• In-service inspection of Spring hanger support ( Cold/Hot Condition),  MOV &  Expansion bellow  inspection
• Turnaround Final dossier review and approval

1. TECNICAS REUNIDAS Ltd (TR) - KSA

Client: IBN ZAHR / SABIC AFFILIATE

Contractor: TECNICAS REUNIDAS Ltd (TR) - KSA

Project: REPLACE EXISTING AIR HEATER AT IBN ZAHR MTBE-1(Shutdown Project)

Position: QC Inspector –Piping & Welding

     2.  PETROLEUM CHEMICALS & MINING COMPANY. LTD, FADHILI- SAUDI ARABIA

Client: Saudi Aramco

Contractor: TECNICAS REUNIDAS Ltd (TR) - KSA

Project: FADHILI GAS PROJECT -KSA.

Position: QC Inspector –Welding                

Duties & Responsibilities

• WPS, PQR, WQR Review
• ITP, NDT procedures review
• Witness welder qualification
• Witness of MT, PT, PMI etc.
• Material inspection
• Receiving Inspection & Verification of Welding Consumable Controls in Place
• Verify Welding Equipment Calibration
• Pre-Welding & Weld Joint Fit-Up Inspection
• Inspect Welds for Socket Joints and Seal Welded Thread Joints. - Gap Control
• Conduct tool box meeting with welders, Welding foreman & Supervisors
• Monitoring of special materials like SS, Nickel chrome, Super stainless steel.
• Post-Welding Visual Inspection
• Verify NDE Method Application and Evaluation & Documentation
• Post Weld Heat Treatment Inspection
• Modification or Re-Work After Weld Acceptance
• Verification of Repair of Weld Joints or Base Metal.

III )     Consolidated Contracting Company. Ltd, Jazan- Saudi Arabia

October 2015 – September 2018

Designation:   QC Inspector -Welding / Piping

Duties & Responsibilities:

• Welding
• Receiving Inspection & Verification of Welding Consumable Controls in Place. 
• Monitoring Daily Electrodes Conditioning, issuance and re-backing activities
• Witness welder qualification test.
• WQR, JCC Preparation. 
• Pre-Welding & Weld Joint Fit-Up Inspection
• In-Process Weld Inspection
• Inspect Welds for Socket Joints and Seal Welded Thread Joints. - Gap Control
• Post-Welding Visual Inspection
• Selection of Weld Joints for NDT
• RT Film review, repair tracer preparation and repair excavation as per the approved repair procedure
• Weld repair analysis and conduct tool box meeting to control repair percentage.
• Piping
• Pipe, Pipe fittings, Flange bolts, Gasket, Valves material verification and visual inspection
• Piping Pre-Installation Inspection
• Shop Fabrication of Pipe Spools and miscellaneous Steel Structures& branch connections inspection
• Pipe laying, Pipe Spool  Erection and assembly (double jointing on pipe rack/sleeper way) inspection
• Piping Tie-In Inspection
• Piping Flange joint  Inspection (Including insulating flanges)
• Threaded connections inspection
• Piping System Internal Cleanliness Verification
• Valve Installation Inspection
• Pre-test Punch listing-Plant Piping
• Pressure testing
• Piping Lay-up (after hydro-test)
• Piping Re-instatement
• Final Inspection for  Mechanical Completion Punch listing
• Tightness/Leak Test
• Test package review.

Involved in the execution of the following projects:

Project:            JAZAN REFINERY & TANK FARM PROJECT, JAZAN -KSA.

Client:             M/s. SAUDI ARAMCO, Jazan - KSA

Contractor:      M/s. Petrofac Ltd, Jazan -KSA

IV )     AYTB Co. Ltd, Jubail- Saudi Arabia

April 2013 – June 2015

Designation:   Sr.QA/QC Inspector- Welding/ Piping 

Duties & Responsibilities:

• Preparing Welding Procedure Specification (WPS) & Procedure Qualification Record   (PQR). Witness & Preparation of Welder Qualification Test (WQT) as per relevant codes and specifications.
• Verification of documents for incoming consumables & materials as per applicable Codes & Specification. 
• Controlling the welding of joints according to isometric drawings and checking diameter, thickness, drawing number and class in welding progress report.
• Daily joint Fit-Up inspection for proper Root Gap, Bevel angle, checking proper Preheat has been maintained prior to start of welding, checking with the Isometric Drawing for proper Orientation and giving clearance for welding.
• Monitoring Daily Electrodes Conditioning, issuance and re-backing activities
• Witnessing NDT Inspections such as RT, MT, PT and PMI, PWHT, Hardness etc along with review of the reports.
• Selection of welded joints for NDT on weekly basis as per Piping class and giving clearance for painting and further spool erection.
• Post welding visual inspection of completed weld joints.
• To conduct final spool dimension inspections as per Inspection Test Plan and review radiography test film. 
• Checking installation of valves, Gaskets, Strainers, Lock O ring flanges, bolts torqueing & Orifice flange installation as per the Drawing requirements.
• Responsible for QC activities of shop floor as well as Sites and   arranging and providing support for inspectors at Sub-contractors.
• Reviewing the final package of hydro test approving & releasing for hydro test.
• Maintaining relevant Documents & Reports as per client requirements.

Involved in the execution of the following projects:

Project:            SADARA- Mixed Crack Feed Unit (ARAMCO- DOW Chemicals)

            Client:             SADARA (ARAMCO- DOW Chemicals)

V)        AMEM Industrial Construction L.L.C

            Abu Dhabi- UAE.

July 2011 – Jan 2013.

Designation:   QC In-Charge/ Welding Inspector                 

Duties & Responsibilities: 

• Ensure implementation of Quality system at site
• Co-ordination of site QC-Inspectors.
• Attending weekly meetings with clients
• Preparation of WPS, PQR &Welders certificates.
• Monitor of welder performance & prepare weld repair analysis
• Conduct weekly tool box for welding supervisors/foreman & welders,
• Coordinating with client regarding technical enquiries raised for sorting out technical problems
• Review of welding consumable& equipment details and certificates prior to procure
• Preparation welding consumable procurement plan
• Coordinating with NDT contractor for NDT arrangements.
• Monitoring of weld joint testing requirements of RT, UT, MT, PT, PMI, HT, PWHT, 
• Hydro test line walk & punch list preparation
• Hydro testing witness of pipelines, preparation of test packs.
• Compilation and handing over of final dossiers

Involved in the execution of the following projects:

Project:            Integrated Gas development Project.

Client:             M/s. GASCO Abu Dhabi Gas Industries ltd

Contractor:      M/s Technimot. S.p.A

VI )     MP Engineering Constructions (I) Pvt. Ltd. Mumbai, India.

Dec 2006 – Nov. 2007 & Feb 2010 - June. 2011

Designation:   Sr.QA/QC Engineer

Duties & Responsibilities: 

• Preparation of quality related Procedures
• Ensure implementation of Quality system at site.
• Attending project meetings like, Pre-bid, Kick off, Weekly/monthly planning
• Preparation of WPS, PQR &WQR.
• Monitor procedure qualification test and welder performance test and conduct visual inspection
• To check the incoming construction & welding materials
• Field Inspection of process piping fabrication, welding, wrapping & coating, holiday test and painting
• Witness destructive tests
• Inspection of NDT (RT, UT, MPT & DPT)
• Hydro testing witness of pipelines, preparation of test packs.
• Compilation and handing over of final dossiers

Involved in the execution of the following projects:

1.         Project:            White Oil Terminal Project – Visakhapatnam, AP -India

            Client:             M/s Hindustan Petroleum Corporation Ltd,

2.         Project:            Mundra – Delhi pipeline Terminal plant construction, Ajmer, Rajasthan-India

            Client:             M/s Hindustan Petroleum Corporation Ltd,

3.         Project:            Internal Piping works of Defence ship.

            Client:             M/s Mazagon Dockyard Ltd, Mumbai, India.

VII )     Control Contracting & Trading Co. W.L.L (Oil & Gas), Mussafah, Abu Dhabi, UAE, 

Dec. 2007 – Dec. 2009

Designation: QC Engineer

Duties & Responsibilities: 

• Coordinate with project representatives / clients with regards to all Project Quality Issues as well as implementation and maintenance of Project Quality Plan and Company QMS at site / work location.
• To carry out inspection in accordance with the ITP & Project specification, involves Piping, HVAC, Architectural &Structural works activities
• Conduct and Material inspection &prepare Material receiving inspection report (MRIR) of allproject materials.
• Preparation of WPS, PQR &WQR for CS, SS, CUNI materials.
• Conducting welder qualification test.
• Inspection of joint configuration prior to weld as per WPS
• Inspection of final weld profile
• Installation inspection of static & rotary equipment
• Witnessing the Hydro/Pneumatic test
• Preparation of test pack & Final documentation
• Review of RT Films, NDT reports and ensure compliance with codes, standards and Client specification.
• Witnessing pre-comm. / commissioning work and assist the team in compilation of commissioning dossiers

Involved in the execution of the following projects/services:

1.         Project:            Ras gas Offshore Wellhead platforms Expansion project

            Client:             M/s Ras Gas Company Limited.

            Contractor:      M/s Jay Ray McDermott .Inc, FZC, Jebel-ali, Dubai.

2.         Project:            Qatar Gas 3 & 4 Offshore facilities project

            Client:             M/s Qatar Gas Company Limited.

            Contractor:      M/s Jay Ray McDermott .Inc, FZC, Jebel-ali, Dubai.

3.         Project:            Al Shaheen field Development Project 2005 - Wellhead modules BD & CD.

            Client:             M/s MAERSK OIL QATAR as

            Contractor:      M/s Jay Ray McDermott .Inc, FZC, Jebel-ali, Dubai.

4.         Project:            Polyolefins units, product handling marine works-Borouge-2 Ruwais, U.A.E.

            Client:             Abu dhabi Polymers Company Limited (Borouge)

            Contractor:      M/s Technimot S.p.A

VIII ) Asianic Engineering Corporation, Cochin, Kerala - India.

April 2005 – Nov. 2006

Designation:   QA/QC Supervisor / Jr. Engineer -QC

Responsibilities:

• Quality control activities like inspection of incoming materials, fabrication welding erection etc.
• Co-ordination with client for quality related matters
• Preparation of quality documents for client audition
• Monitoring welding parameters and implemented GTAW, SMAW welding methods
• Conducted welder qualification tests
• Preparation of hydro test pack
• Mechanical clearance of the loop for hydro testing
• Witness of hydro testing,
• Weld visual & NDT inspection of shutdown & Golden joints 
• NDT offering like MPT,RT,UT
• Interpretation of RT films & review of reports
• Maintaining the NDT register
• Maintaining the welder history register
• Maintaining the line history register.
• Ensure The Proper Use of The Instrument Calibration System
• Preparation of quality related final certification documents.

Involved in the execution of the below projects:

1.         Project:            RIL-Refinery Expansion Project.

            Client:             M/s Reliance Industries Ltd, Jamnagar – Gujarat, India.

SOW:              Fabrication & Installation of Oil & Gas refinery piping works.

1. PERSONAL INFORMATION

Date of birth                                       :          15th April 1985.

Gender                                                :           Male.

Marital Status                                      :           Married.

Father's Name                                     :          P. Vasu.

Permanent Address                             :           Poolakkode House, Mampattumoola P.O

                                                                        Kallamoola,   Malappuram Dist, Kerala State,

                                                                        India, Pin:679332.

Known Languages                              :           English, Hindi, Malayalam & Tamil.

Nationality                                          :           Indian

Passport No                                         :           M7110378

Driving Licence 

1. Indian                                :           A 4815237, M/C with Gear & LMV

Expiry Date: 10/03/2030

     2. Saudi Arabia                     :           2398286969, LMV

Expiry Date: 09/10/2027

MORE THAN 15 YEARS OF EXPERIENCE IN VARIOUS QA/QC INSPECTION 

MECHANICAL ENGINEERING DIPLOMA