- Lead identification, prioritization, and execution of CI projects using Lean, Kaizen, 5S, TPM, SMED, and Six Sigma methodologies to reduce waste (TIMWOOD) and improve flow.
- Conduct Value Stream Mapping (VSM) and create improvement roadmaps (future‑state design, takt‑time balancing, line re‑layout, supermarket/pull/Kanban).
- Run SMED events to cut changeover times; design standard work and visual controls (andon, heijunka boards).
- Facilitate A3 and 8D problem solving; drive robust root cause analysis (5 Why, Fishbone) and sustainable corrective actions.
- Define and track KPIs: OEE, FPY/FTT, Scrap/Defect ppm, Lead Time, Inventory Turns, Changeover Time, Schedule Adherence, OTIF, Energy per Unit.
- Build dashboards/MIS with daily tier reviews; ensure data integrity and action closure through PDCA.
- Collaborate with QA to strengthen process capability (Cp/Cpk), SPC charts, and control plans; reduce variability and rework.
- Author and maintain SOPs/Work Instructions, PFMEA updates, and standardized checklists.
- Support audits and certifications (e.g., ISO 9001/14001/45001, IATF where applicable).
- Coach supervisors, cell leaders, and operators on Lean tools; run kaizen blitzes and 5S audits.
- Lead Daily Management System (DMS) / tier meetings and visual factory deployment.
- Partner with HR/L&D for Lean capability building (training calendars, belt programs).
- Improve material flow: milk‑runs, point‑of‑use inventory (POUS), Kanban sizing, and space optimization.
- Work with Maintenance on TPM pillars (Autonomous & Planned Maintenance) to cut unplanned downtime and enhance MTBF/MTTR.
- Integrate CI with safety standards; address hazards via JSA/JHA, poka‑yoke, and ergonomic improvements.
- B.E./B.Tech in Mechanical/Industrial/Production/Electrical (or related).
- 3–8 years of hands‑on CI/Lean experience in a manufacturing environment (discrete or process).
- Demonstrated delivery of measurable improvements (cost, OEE, quality, lead time).
- Working knowledge of Lean, Kaizen, 5S, VSM, SMED, TPM, SPC, MSA, PFMEA, and problem‑solving methods (A3/8D/5 Why).
- Lean Six Sigma Green Belt/Black Belt certification.
- Exposure to ERP/MES data, Power BI/Excel analytics; familiarity with AutoCAD/plant layouting.
- Experience with IATF automotive) or GMP (process industries), as relevant.
- Strong analytical & statistical mindset; data‑driven decision making.
- Hands‑on facilitation on the shop floor; ability to influence without authority.
- Structured communication—concise A3s, visual storytelling, and stakeholder alignment.
- Project & change management; persistence to sustain gains (control plans).
- OEE improvement: +X percentage points in 6–12 months.
- Changeover time (SMED): −X% within first two quarters.
- Scrap/defects: −X% (ppm reduction) with sustained control.
- Throughput/Lead time: −X% lead time or +X% line capacity via flow improvements.
- Inventory turns: +X turns through pull/Kanban.
- Cost savings: ₹/$/€ X via CI portfolio, validated by Finance.
- 5S audit score: achieve ≥X and sustain across zones.
- Training & culture: # of kaizens/person/year; % workforce trained/certified.
- Lean toolkit (VSM, A3, SMED, 5S, Kanban, Heijunka, Poka‑Yoke, Andon)
- Problem solving (8D, 5 Why, Fishbone), SPC/Capability (Cp/Cpk)
- Data & visualization: Excel/Power BI; ERP/MES; basic CAD for layouts
- Shop‑floor intensive; occasional travel across plants/vendors.
- Willingness to work flexible shifts during trials/kaizen events.
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Role Summary · The Lean Operations & Continuous Improvement Engineer drives · process excellence, waste elimination, and productivity improvement · across manufacturing and support functions. The role leads · kaizens, value‑stream mapping, standard work, problem‑solving (A3/8D), ...
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Role Summary · The Lean Operations & Continuous Improvement Engineer drives process excellence, waste elimination, and productivity improvement across manufacturing and support functions. The role leads kaizens, value‑stream mapping, standard work, problem‑solving (A3/8D), and vi ...
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Continuous Improvement Engineer - Vadodara - Narayan Powertech Pvt Ltd
Description
Role Summary
The Lean Operations & Continuous Improvement Engineer drives process excellence, waste elimination, and productivity improvement across manufacturing and support functions. The role leads kaizens, value‑stream mapping, standard work, problem‑solving (A3/8D), and visual management, while building a culture of daily improvement. Partnering with Production, Maintenance, Quality, Supply Chain, and EHS, the role ensures measurable gains in throughput, OEE, quality, safety, on‑time delivery, and cost.
Key Responsibilities
A. Lean Transformation & Project Delivery
B. Performance Management & Analytics
C. Quality, Standardization & Compliance
D. Shop‑Floor Enablement & Culture
E. Supply Chain & Maintenance Synergy
F. Safety & EHS
Qualifications
Nice to Have
Key Competencies
KPIs (Role Scorecard)
Tools & Systems
Travel / Shift
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Continuous Improvement Engineer
Only for registered members Vadodara, Gujarat
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Continuous Improvement Engineer
Only for registered members Vadodara
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Continuous improvement engineer
Full time Only for registered members Savli
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Continuous improvement engineer
Only for registered members Savli, Gujarat
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Head Process Engineering
Only for registered members Vadodara
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Technical Service Manager/NPD(High Precision/Plastic processing )
Only for registered members Vadodara
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Assistant Manager
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Only for registered members Vadodara Gujarat India
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Project Engineers
Only for registered members Vadodara
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Quality engineer
Only for registered members Vadodara, Gujarat, India
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Industrial Engineer
Only for registered members Vadodara
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Deputy Manager-Body and Paint Shop- Quality Operations
Only for registered members Vadodara
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Process Excellence Lead
Only for registered members Vadodara
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Engineering Manager Software Development
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Production Engineer
Only for registered members Vadodara
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Assistant Manager
Only for registered members Vadodara/baroda
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Senior Engineering Manager
Only for registered members Vadodara, Gujarat
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Project Manager – Industrial Engineering
Only for registered members Vadodara, Gujarat
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Product Engineer
Only for registered members Vadodara
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Plant Head
Only for registered members Vadodara/baroda