Cpo - Panvel, India - Ball Corporation

Ball Corporation
Ball Corporation
Verified Company
Panvel, India

3 weeks ago

Deepika Kaur

Posted by:

Deepika Kaur

beBee Recuiter


Description

Further your career at Ball, a world leader in manufacturing sustainable aluminum packaging and aerospace solutions. Achieve extraordinary things when you join our team, and make a difference in your professional development, the community, and around the globe

Purpose:


Chemical process Engineer primary role is to ensure optimum operation of Washer, UVBRC, waste water plant and ancillary Equipment in can making line.

He will focus on Daily operation, process and maintenance issues of washer, UVBRC, waste water treatment plant and ancillary equipment and take corrective actions on time.

He will plan the resources and allocate them to focus on Periodic inspection and maintenance, predictive maintenance and corrective Maintenance activities in his area.

He will gain mastery in Process troubleshooting and maintenance of washer, UVBRC, waste water plant, train the team and get the best out of them.

He will act as a link between Shift Manager, maintenance supervisor, Quality team, maintenance engineers, Electrical engineers, spare parts stores and co-ordinate all the activities of Maintenance, improvements, TPM, 5's activities in the area.

He will strive hard to achieve area KPI's through collaboration, teamwork and planning. He will play key role in size changeovers and achieve best in class changeover time in the area.


Key responsibilities:


  • Responsible for Planning of and execution of preventive Maintenance activities washer, UVBRC and Utilities. Tracks the maintenance compliance on periodical basis and take corrective actions to bridge the gap.
  • Ensures washer, UVBRC and Utilities Equipment are operated and maintained in optimum condition. Makes action plan / corrective plan and gets the equipment back in optimum operating conditions.
  • Checks the daily operations log book and note down the actions needed and includes in action list to action upon. Checks for daily maintenance compliance, randomly checks if the daily Pm's are actually done on line and feedback to operating team. Compiles daily PM's compliance and send out report on periodic basis.
  • Responsible for washer chemical consumption, soluble oil and water consumption in the washer and ancillaries. Tracks and takes corrective actions for deviations.
  • The responsible ancillary equipment for operation and maintenance include washer boiler, coolant system, DI water, RO system, Waste water treatment system, Compressor, vacuum pump and scrap system.
  • Checks and control critical process parameters / indicators in washers, and takes timely actions to highlight and correct it.
  • Responsible for corrective Maintenance on washers / Utilities Equipment, either attend personally or allocates resources, and get the equipment back in operation with least possible downtime.
  • Plan for spare parts. Study the spare parts needed for the Equipment forehand and plan the spares on time. Gives input to Maintenance supervisor / Spare parts stores engineer to set Minimum / maximum of spare parts used in the Equipment. Works closely with spare parts stores to arrange for spare parts.
  • Tracks and controls the consumable items consumption (such as filters, oils etc.).
  • Tracks and controls spares used in the equipment. Attends daily engineering meetings and justifies for the spares consumed.
  • Responsible for implementation and conducting predictive Maintenance techniques in Washer and ancillary Equipment.
  • Responsible for smooth operation of waste water treatment plant. Tracks the outlet water quality, chemical consumption and manage the daily operation of waste water plant through contractors.
  • Responsible for Size changeovers in washer. Plans activities prior to changeover. Plan and organize resources to ensure Size change is done within specified time and up in running smoothly with least issues.
  • Follows and maintain organization's SOPs and safe working practices. Comply with any legal, environmental and safety, BRC requirements and/or checks
  • To actively participate in companies Continuous Improvement initiatives e.g. Lean Manufacturing, Six Sigma, SMED, 5 S, ISO, etc. Conduct lean manufacturing activities and participate in audits as per company requirements.
  • Maintain housekeeping to the standard defined in the Housekeeping and Hygiene procedure.
  • Responsible for all the standard and special tools used in the area. Ensures effective utilization of tools and tackles and prevent misuse of same.
  • Responsible for area spoilage in washer and UVBRC. Analyses the spoilage on daily basis. Take corrective actions for deviation.
  • Responsible for can cleaning quality in washer. Monitors the washer parameters and controls in periodical basis.
  • Is trained in handling hazardous and toxic chemicals. Responsible for safe handling of washer chemicals.
  • Responsible for proper operation and maintenance of washer chemical control system
  • Responsible for Smooth operation and Maintenance of UVBRC Unit. Follows the Standard / procedure for Operation

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