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Kalyani

    Manufacturing Process - Kalyani, India - Continental

    Continental
    Continental Kalyani, India

    Found in: Talent IN C2 - 3 days ago

    Default job background
    Full time
    Description

    Job Description

    The mission of the position is to plan, coordinate and track Business Area(BA) level driven Manufacturing Engineering activities,

    cost improvement initatives across the BA and ensure rollout of BoB (Best of Best) initiatives
    - optimization of plant utilization
    - efficiency/throughput increase
    - layouting and workflow improvement
    - tracking and evaluation of performance of equipment OEE
    - drive implementation of production concepts inc. layout optimization

    Furthermore, supports the execution of strategic manufacturing projects according to the defined BA investment budget

    Qualifications

    Investments

    Ensure implementation of investments based on BA specific strategy, in strong collaboration with the assigned plants
    Support the preparation of the investment budget, spending forecasts and follow up
    Guidance for the approval of specifications / eCR for investments for production equipment
    Support the priorization of projects by utilizing business cases and using financial criteria ( IRR, ROCE)

    Production Design

    Ensure implementation of BA specific standard production concepts (incl. layout)
    Ensure implementation of BA specific automation strategy and concepts (incl. Smart Factory) and standards (mechanical; handling systems, machine loading / unloading systems, ...)

    Production Equipment and Standardization

    When applicable define and maintain BA equipment standards for a specific area of responsability and support plants in implementation
    Ensure implementation of Sector M&E standards related with production equipment and systems for a specific area of responsability
    Ensure implementation of CT standards for installation, start-up, validation, handover and improvement of all production equipment
    Drive feedback process for continuous development of standards in aligned with Sector M&E

    Training and Coaching

    Support the continuous qualification of manufacturing engineering employees in the plants

    Monitoring and Reporting

    Drive operational production equipment performance monitoring and reporting

    Maintenance Strategy and Execution

    Lead definition of BA maintenance strategy ( preventive maintenance, spare part management) based on BA operations strategy.
    Utilize innovative methods to ensure data driven predictive failure analysis and determine strategy to be implemented by maintenance programs in all BA Plants.
    Drive BA Maintenance initiatives to harmonize and improve maintenance processes and activities through all BA plants
    Utilize defined KPIs, benchmark processes or other methods, to identify gaps and respective improvement actions, supporting plants in implementation
    Ensure sharing of best practices across all plants and drive implementation when applicable
    Investigate potentials and strategy for implementation of maintenence processes into smart factory landscape (CT MFG Suite) for predictive maintenance, utilizing BA and CT smart factory and data analytics resources

    Standardization

    Collaborate with plant and CT Group Sector functions to develop CT/BA standards in regards to Maintenance preocesses
    Support plants in implementation of standards as defined.
    Monitor and supervise compliance with standards

    Machine Performance and Cost Improvement

    Drive BA continuous improvement initiatives( cost saving) by applying project management and lean/CBS methods, collaborating closely with the plants in achieving budget targets
    Drive implementation of equipment efficiency key indicators( OEE, kg/hour), respective data collection and support plants in implementation
    Utilization of defined KPIs, benchmark processes or other methods, to identify equipment/process losses and respective improvement actions, supporting plants in implementation
    Ensure sharing of best practices across all plants and drive implementation when applicable

    Production Design and Layout

    Drive BA specific standard production design strategy including layout for product groups or processes and support plants in implementation.
    Support plants with the creation of optimized layouts for equipment, materials, and workspace in order to achieve maximum efficiency
    Ensure implementation of Sector M&E standards related with production flow chart, production control plan and work instructions. If applicable, define and maintain BA specific standards

    Plant and Equipment capacity

    Drive implementation of equipment and plant capacity utilization key indicators(, Working Days,..), respective data collection and support plants in implementation
    Drive together with the plants the implementation of a BA strategy for de-bottlenecking of critical equipment
    Support BA specific strategy to optimize equipment utilization by providing accurate and reliable data for the decision making process, in close alignment with Manufacturing Clusters and SCM
    Support BA specific footprint strategy by providing accurate and reliable data in terms of plant utilization, in close alignment with Manufacturing Clusters and Footprint.

    Additional Information


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