- Perseverance: We don't give up when it's hard
- Innovation: We improve our products and processes when it's a competitive advantage
- Collaboration: We are one team. Respectful, open and honest
- Driving Results: We are here to win. We work hard to deliver on our commitments
- CM activities in India for quality and manufacturing engineering
- CM based Production and Material Control (PMC) activities
- SA (Schedule Attainment) including increases in line capacity, First Pass Yield and Uptime
- PPOH (Part Per Operator Hour) including increases in labour efficiency.
- OTD (On Time Delivery) tracking improvement, FPY, FAI and PPAP
- Drive efficiencies in the product manufacturing requirements and UPH
- Drive Manufacturing Process qualification/validations for any change introduced during and after product launch.
- Tier 2 supplier quality management
- Manufacturing quality improvement resulting in PPM reduction.
- Manage all factory quality issue, 8D and Failure issues
- Works closely with CM to move production lines from China to India and establish a stable manufacturing process in CM plants in India
- Proactively identifies where Delta-Q's products could be better optimized for manufacture and assembly
- Takes a lead role in driving identified requirements into the development and continuous improvement of manufactured products.
- Leads and reviews, Product Flow Chart(PFC) ,Production Failure Mode Effects Analysis (PFMEA) and Control Plan creation and updates (with supplier participation)
- Creates process flow charts for manufacturing and/or rework activities and develops critical manufacturing process
- Regularly conduct physical Control plan audit on CM production lines and Tier 2 localized supply chain. Report audit findings to DQT teams
- Develops work instructions for manufacturing and rework activities. Supports maintenance of PLM system for required products
- Creates equipment requirements for production, assembly, and testing processes
- Works with CM for production layout design
- Solves manufacturing issues on site with CM and implements new manufacturing process trail runs with the CM
- Ensures Engineering Changes are implemented at the CM
- Ensures that equipment and processes are being developed on time, on budget and to the required quality standards
- Ensures that all assembly processes operate within lean manufacturing principles such as Value Stream Mapping, 5S, Kaizen, Kanban, poka-yoke etc. Reinforces TPM, standardized work and JI training in CM by regular auditing practices
- Identifies manufacturing process improvements at the CM and the tiered supplier base and provides detailed cost benefit analysis to allow senior level evaluation and approval
- Calculates and provides estimates and quotations for manufacturing (tooling, assembly, and manufacturing test equipment) to Operations leadership
- Works with CM and RMA team in BBY to analyze, find the root cause of RMA returned units and makes the improvement in manufacturing process
- Responsible for the Design for Manufacture and Assembly (DFMA) activities within his/her given brief
- Conducts supplier development activities for localization as required.
- Performs special projects as required in support of departmental objectives.
- Manages orders through production and monitors factory performance for production completion and OTD.
- Coordinates product Engineering change orders, PCN, FAI activity
- A minimum of 7 years' experience as a Manufacturing Engineer in a high-volume manufacturing environment combined with a bachelor's degree, or equivalent, in Manufacturing Engineering or a relevant discipline such as Electronics Engineering or Mechanical Engineering
- In-depth knowledge of the manufacture and assembly of power electronics products including:
- Lean manufacture of components and final product assembly
- Surface Mounting Technology / Through Hole Printed Circuit Board Assembly (PCBA) techniques
- Inductor/transformer manufacture
- Cable harness manufacture
- Custom mechanical assembly processes and equipment development
- In-process, end of line and out of box testing techniques
- Best practice knowledge of key supporting processes such as conformal coat, crimping, potting etc
- Experience taking at least one project through manufacturing launch plus at least one year of subsequent production
- Experience in DFMA techniques and participating on a product development team from inception through to manufacturing launch including evidence of the incorporating DFMA into the design
- Knowledge of Bill of Materials (BOM), Engineering Change and Deviation practices
- Knowledge of Lean Manufacturing, Production System and Total Preventive Maintenance
- Knowledge and execution experience of APQP, PPAP, PFMEA, Control Plans, Process Flow, Process Capability and SPC
- Hands on experience of assembly jig/fixture for mass production
- Good project planning skills and a willingness to accept responsibility and to deliver to targets, showing perseverance to overcome obstacles
- Ability to produce succinct reports/presentations to communicate the status of assigned projects and tasks
- Familiarity with ISO/IATF16949 and ISO 9001 requirements
- Effective verbal and written communication skills in Hindi and English
- Must be independent, self-directed, an excellent team player with advanced team facilitation skills.
- Must be able to travel internationally
- Must be available to be at the factory minimum of 3 days per week. Work from home required
- Consistently exhibit and model Delta-Q's company values (Collaboration, Perseverance, Innovation, Driving Results)
- Annual salary reviews
- Annual Sales Incentive Plans (Bonus)
- Mandatory and supplemental employee benefits commensurate with employment labor laws in India
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Found in: Talent IN 2A C2 - 21 hours ago
Description
About Delta-Q Technologies:Delta-Q Technologies ) develops and supplies battery chargers to original equipment manufacturers (OEMs) of electric vehicles and industrial equipment. Delta-Q's unique blend of engineering capability in high efficiency power electronics and embedded software design delivers innovative battery charging solutions to meet the evolving needs of its customers. With over 4 million vehicles and industrial machines already using its products, Delta-Q's innovation is enabling the widespread adoption of environmentally-friendly electric drive systems. Delta-Q was founded in 1999 and is a privately held company located in Vancouver, Canada.
What We Value:
We're passionate about creating a sustainable business and contributing to a greener future for the world. We have a Vision to 'Charge The Future' and we mean it.
At the end of the day, it's what keeps us going.
About ZAPI GROUP:
Delta-Q is part of the ZAPI GROUP of companies ), a global leader in motion control, battery charging and autonomous navigation software for electric and hybrid drive systems. As a full-solution supplier, the ZAPI GROUP can support every component OEMs need to design effective electric vehicles that meet cost goals and comply with tightening environmental standards.
Position Summary:
Reporting to the Director of Supply Chain Asia, and working with Delta-Q's Contract Manufacturer (CM), the Manufacturing and Quality Engineer Manager will implement highly efficient and effective processes to manage:
This position will be based in Manesar, India, near Delta-Q's Contract Manufacturer (CM).
Specific Duties:
